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admin 12.05.2015

The important feature of the Factories is the fact that the basic principles and practices of manufacture of Ayurvedic preparations are still based on the specifications in the classical text books. Major functions like disintegration, sifting, filtration, concentration, incineration, compression, filling, blistering, packing, etc are mechanized. The Engineering Department looks after procurement, installation and maintenance of the plant and machinery of the factories.
There is heavy transfer of information and data between different Sections of the Production Units as well as between different Departments and the Factories, which crucially influences the speed and correctness of Factory operations.
We offer complete Ayurveda treatment and rejuvenation with world class facilities in pondicherry.Ayushman is established as a franchise of the Arya Vaidya Pharmacy (AVP), Coimbatore, a renowned name in Ayurveda. The manufacturing activity takes place at three units, at Kottakkal, at Kanjikode near Palakkad (both in Kerala) and at Nanjangud near Mysore. At the same time, extensive mechanization has taken place as a necessary consequence of adapting to industrial methods. There are several electro-mechanical equipments which are employed for achieving efficiency in production.
The modern dosage presentation forms of tablets and capsules use pharmaceutical machinery like punching machine, mass mixer, granulator, drier, blender, encapsulation equipment, blister packing machine, etc.


More than 800 personnel are engaged in manufacturing activity including workmen, supervisors, clerical and support staff.
There is a Labour Welfare Officer who works closely with the recognized Unions of the workmen and associates with the Personnel and Production Departments. They carry out regular analytical tests to ensure the quality of raw materials, as well as, that of finished products. In Ayushman, we provide the traditional ayurvedic treatment for several illnesses, rejuvenation and beauty care therapy, along with all modern facilities.
All factories operate on manufacturing license issued by the Drugs Controller of the State and possess GMP (Good Manufacturing Practices) certificate issued by the Government. Major areas where mechanization has been incorporated are: Fire wood has completely been replaced by boiler generated steam for boiling purpose. Every section is managed by qualified and trained Physicians under the overall control of a Factory Manager and Production Manager. The operations of the manufacturing units are supported by the Personnel Department, the QA Department and the Engineering Department. Issuance of a Quality Certificate is a necessary step for accepting every item of raw materials.


Standards specified by the Bureau of Indian Standards (BIS) are generally followed in the QC Laboratory. Additionally, there is a Civil Engineering Department under the control of an Executive Engineer, which looks after the civil construction and maintenance requirements. The QC Certificate issued by the QA Department forms an integral part of the Batch Manufacturing Record (BMR) of every product.
In the case of finished products, the Pharmacopoeial Standards specified by the Government of India are followed. A high level Quality Control Cell comprising senior physicians examines samples from every batch of products.



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