Looks good, but just for reference, you aren’t supposed to use PVC in dust collection. DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. Here are your search results for cyclone dust woodworking plans and informationThe Internet's Original and Largest free woodworking plans and projects links database. Dust Defying Cyclone  This is a link to a Google 3D SketchUp drawing for a two stage dust collection system for woodworking. This is the Workshop Miscellaneous category of information.There are a wide variety of tips, article and how-to plans to build many tools and miscellaneous items for your workshop. Scratch Awl Downloadable Woodworking Plan PDFWhenever a project calls for accurate layout lines and precisely marked measurements, lots of experienced woodworkers put away the pencil and reach for a scratch awl. Scratch Awl Woodworking PlanWhenever a project calls for accurate layout lines and precisely marked measurements, lots of experienced woodworkers put away the pencil and reach for a scratch awl.
3 in 1 Tablesaw Upgrade and Saw Top Dust Collector Woodworking Plan Set  Attention all tablesaw owners! 3 in 1 Work Support Downloadable Woodworking Plan PDF  Whether you are machining long stock or simply looking for a place to rest your workpiece, you will find this versatile stand ready to help.
Angle Bevel Downloadable Woodworking Plan PDF  Here is a quality tool that offers accuracy plus the beauty of walnut and brass. Angle Bevel Woodworking Plan  Here is a quality tool that offers accuracy plus the beauty of walnut and brass. Center Finder Downloadable Woodworking Plan PDF  For this walnut-and-brass center finder we wanted the tool to look distinctive, feel comfortable, and be small enough to fit in a shop apron.
Center Finder Woodworking Plan  For this walnut-and-brass center finder we wanted the tool to look distinctive, feel comfortable, and be small enough to fit in a shop apron. Cutting Platform and Sheet Goods Mov Downloadable Woodworking Plan PDF  Sheet goods often present a real challenge when it comes to cutting them down into project-sized pieces.
Cutting Platform and Sheet Goods Mover Woodworking Plan  Sheet goods often present a real challenge when it comes to cutting them down into project-sized pieces. Cyclone Dust Collector Construction Plan  In designing and outfitting WOOD Magazines Idea Shop 3 basement shop with a cyclone dust collector, we had several objectives in mind.
Cyclone Dust Collector Downloadable Construction Plan PDF  In designing and outfitting WOOD Magazines Idea Shop 3 basement shop with a cyclone dust collector, we had several objectives in mind.
Dead Blow Mallet Downloadable Woodworking Plan PDF  Whether coaxing together the closely fitted dovetail or a drawer, finger joints of a box, or motise-and-tenon joints of a cabinet door, you appreciate the concentrated no-rebound striking power of this handsome mallet. Depth Gauge Downloadable Woodworking Plan PDF  You are not likely to misplace this shop heirloom. Drill Press Drum Sanding Table Downloadable Woodworking Plan PDF  This handy table helps you in three important ways. Drill Press Dust Collector Downloadable Woodworking Plan PDF  Airborne debris does not stand a chance with this device. Drill Press Table Woodworking Plan  We tested several prototypes before settling on this L-shaped table coupled with a pair of firm fences and hold-down clamps. Drill-Press Table Woodworking Plan  Transform your drill press form a supporting actor in to a workshop star with this multifunction accessory.
Dual Purpose Dust Chute Downloadable Woodworking Plan PDF  Clamp it to your workbench or drill press and you have the perfect cleaner-upper.
Dust-Catching Sanding Center Downloadable Woodworking Plan PDF  You will sand your projects fast and effectively with this easy-to-build, stow-out-of-the-way cart. Easy Mover Mobile Base Downloadable Woodworking Plan PDF  To take the strain out of moving the tool-bearing floor cabinets, we designed this simple rolling base. Expandable Mitersaw Platform Downloadable Woodworking Plan PDF  Couple your mitersaw to this easy-to-build, affordable project and increase your tools cutting capacity, accuracy, and safety, guaranteed!
Fibonacci Gauge and How to Use It Downloadable Woodworking Plan PDF  For thousands of years, architects and artists have followed the principle of the Golden Mean to make designs look just right.
Fine Finish Scraper Downloadable Woodworking Plan PDF  Our comfortable, good-looking tool is easy to build, and its adjustable blade makes getting into tight corners a snap.
Fine Finish Scraper Woodworking Plan  Our comfortable, good-looking tool is easy to build, and its adjustable blade makes getting into tight corners a snap. Fine Line Marking Knife Downloadable Woodworking Plan PDF  Build this fine-line marking knife. Five Workshop Projects Downloadable Woodworking Plan PDF  Every time we visit the shop of a well-seasoned woodworker, we come away with fresh ideas for solving common workshop challenges. Four Dust Collector Downloadable Woodworking Plan PDF  Clear the air in your workshop with these easy-to-make projects. Four Dust Collector Woodworking Plans  Clear the air in your workshop with these easy-to-make projects.
At this point, there is no gasket between the ring and the top of the cabinet, since I wanted to make sure that this was going to be an effective arrangement before going much further. If the pressure drop proved to be too large, I could always put a bigger blower unit on top, just by lifting off this one.
With the blower turned off and the plywood removed, I looked to see how close the filter bag is to the sides after it was fully expanded. Another test was to vacuum up a pile of sawdust and small pieces of wood to see how well the Thien baffle works. In order to conveniently empty the collection bin, I decided to lift the collector up off the floor high enough to get a garbage can under it to scoop the dust into. Note: If you use the method I use in the video, you can simply use the inner portion that remains after forming the bottom ring as the top.


The top of the separator connects to the vacuum or blower and provides a path for air to leave. In the center, cut a hole to match the outer diameter of the pipe you will use for the outlet. By using polycarbonate for the side walls, you can see how well the collector is working without lifting the lid. Using a marker or knife, mark the point at which the polycarbonate makes a complete circle.
Mount the 9” length of DWV pipe in the hole by sandwiching the two halves of the DWV coupler around the plywood. Form an “L” by screwing the 5” x 6” piece with the hole in it to the 5” x 8” piece of plywood.
Mount the inlet bracket on the base temporarily and add a vertical support that will cover the seam in the polycarbonate. On the inside of the polycarbonate, mark out the location of the inlet port with a permanent marker.
Mount the 6” length of DWV pipe in the top plate using the remaining two halves of the DWV coupler to sandwich it in place.
Mount the bottom baffle under the bottom ring using the pan head screws, placing the beginning of the slot just behind the inlet port. Keep in mind that if you clog the hose or overfill the collection bucket, the internal cyclone will stop working and the dust will instead escape through the top port. You have put a lot of attention to the detail and show how to produce a very effective separator.
When I bought my dust collector, I thought it would be perfect for the kind of work I do in my shop.
The model I bought was inexpensive and the specifications say it's capable of 350cfm, which is probably a little low for the kind of dust a table saw can pump out.
Since I have so many shop organization projects happening, I decided to rebuild the dust collector and make it stationary.
I have to say that I wasn't 100% certain that doing this would be successful, so I rushed through it without much planning, just to see if it would work as I thought it would. One of the biggest problems with the type of dust collector that I had is that everything that gets sucked in has to pass the impeller. To get started, the first thing I have to do is adapt the metal centre section of the collector (the part where the filter bag will attach) so that a cabinet can be built around it.
I've cut blocks to prop the collar up high enough to get the filter bag back on afterwards. To make sure this junction is as airtight as possible, I used more of the construction adhesive to caulk the joint all the way around. Even though I wasn't sure that this new configuration for the collector would work well, I still took the time to make sure that all of the things that should be done, were done.
The next part goes at the bottom of the centre section and divides it from the collection bin below. The glue needs several hours to cure, but before leaving it, I make sure the two parts are lined up correctly.
Lack of a detailed plan and trying to make this as slim as possible are to blame for this mistake. You will need the SketchUp software to download this drawing and its freely available online. WoodworkersWorkshop®, its variations in phrase and the site logo are registered trademarks. With adjustable height and interchangeable glide, roller, and platform tops, it is a perfect match for any number of tasks. This tool meets our criteria, and it is terrific for locating the center of dowels and other round stock, too. One project designer came up with this idea of a knockdown cutting platform that sets up quickly and easily. We wanted a space-efficient unit with minimal noise, dust-free construction, and convenience of use. Filled with 5 ounces of loose lead shot and faced with thick leather pads, it packs a wallop without leaving a mark.
Wood chips and sawdust will not stay around long when you hook up this clamp-down collector to your shop vacuum or dust collection system. Overall dimensions 48 inches wide (121 inches wide fully extended), 20 inches deep, and 6.5 inches high. These ideas typically take the form of special jigs, storage projects, and problem-solving tips.
I decided to keep it simple and just let it sit up on top of the cabinet with the inlet pipe coming down through to hold it in place. I could have been a bit more generous with how much space there is, but it seems to be working well and the bag is not actually touching the sides, so air can still flow reasonably well. A look inside the centre section afterwards shows it is performing very well, with nearly nothing left. If you are using a different collection vessel, you will need to alter all of your measurements to fit. There are plenty of ways to cut circles, but a bandsaw or router with a circle-cutting jig are two of the easier ways to do it. The inner dimensions of the bottom piece will determine the size of the top piece, so if you are using a different collection vessel, adjust accordingly.


Polycarbonate can crack if too much pressure is applied, which is why we are using pan-head screws (which have a flat-bottomed head) and driving them by hand. The inlet needs to be cut to match the curve of the side walls, and any gaps will result in pressure loss and a sloppy joint that requires a lot of hot glue to seal.
The pipe should be angled such that the incoming air is sent around the walls of the baffle, so you want to mount the pipe such that it is tangential to the circlular baffle assembly. If you do not have a bandsaw, cut the inlet assembly at an angle, then sand the plywood to fit. It was portable and I could just move it where needed and quickly connect it to the tool I would be using. When cutting dusty material like MDF, I would often connect it to my table saw to let it catch the fine dust. The table saw and miter saw are the two most used tools in my shop, so I figured I could put it close to those and connect it directly to both.
Updated daily, there is a lot to offer.Below you will find categories and links to woodworking resources across the Internet. Articles talk about scroll saw blades, band saw setup, pipe and hook-ups for your 2 stage dust collector, plywood veneers and reader submitted shop solutions. To meet those objectives we designed a unit using a 760 CFM, 1.5 horsepower, 62-82 decibel dust collector. Let us show you how to make a Fibonacci gauge and put it to use for your next woodworking design.
This article includes projects like a super-simple router planing jig, a modular rack for loads of lumber and plywood, a sturdy auxiliary outfeed table, a small-part table saw sled jig, and a rail-and-stile mortising jig for loose-tenon joints. If you don’t have a bandsaw, you can still complete the project using a router, jigsaw, or even a table saw. If you are using a bandsaw to remove the middle, fill the slot in the ring with scrap and trim to fit.
The planer has a built-in blower so no suction is required; however, this creates positive pressure in the collection vessel and you will need to clamp the lid on. As it turns out, that was actually a lot more inconvenient than I thought, especially in a small shop with limited walking space and always a bunch of stuff on the floor. The idea is to catch the fine dust that these two tools produce, while leaving the heavier dust to the passive collection systems that are already in place. Even with building it on the fly, I don't know that I could have done much better, performance wise.
Not all drawings have the measurements displayed but you can use the measurement tool in SketchUp to easily and accurately determine the dimensions of each lumber part. And it is nigh on impossible to get them up on sawhorses without help (or the horses skittering across the floor). To make the project as easy to build as it is to use, and to save time, build the no-nonsense drawers using metal sides with built-in slides sourced in this step-by-step plan. With the flat back of its blade against a straightedge, you can use this marking knife to lay down cutlines with pinpoint accuracy. When used with a shop-vac, this simple dust collector will greatly prolong the life of your filters and prevent the constant need to empty the vacuum bin, which is typically small and difficult to remove. However since it’s difficult to cut a perfect circle with a jigsaw, you should cut outside the lines and then sand everything to fit.
The separator also works quite well with a Shop-Vac, but you will need to adapt the 4” fittings to fit your Shop-Vac hose. Along with that, it can be switched on to clean the air in the shop while I'm doing some other operation, like sanding. Most drawings do not have instructions, its assumed you can build it based on the completed drawing provided.
You will never again have to draft a reluctant family member into helping if you use this system, designed by a WOOD Magazine reader. While many build the cyclone body, too, I had mine fabricated in 20 gauge galvanized sheet metal by a local shop.
After dropping its dust and shavings in the barrel, the output air stream passes through a pair of Camfil Farr cartridge filters that removes anything left down to 0.5 microns. This is a detailed account of the construction as well as some info that I think will be useful to those starting from scratch. That is why we included the Dust Deputy (Oneida Air Systems) in our Mobile Shop Vacuum Station plan. The cyclone separator directs the heavier dust and chips into an easy-to-empty five-gallon bucket, which keeps your shop vacuum working stronger and more efficiently. We designed the shop vacuum station as a sturdy cart – making it easy to move both the Dust Deputy and your shop vacuum around to different tools in your shop – without having to worry about the canisters tipping over. A blower is a powerful high-speed device that if you build wrong could cause serious injury or damage. It shares what I have learned about dust collection, cyclones, ducting, filters, and my own plan to build a cyclone separator.
Although I have made every effort to make and keep this site accurate, there is a wide variation in skills and we are dealing with equipment that can be dangerous, so please read the disclaimer and be careful in whatever you choose to do.



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Comments to «Build a workshop dust collector»

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