The production manager needs to get moving if he is going to make it to the weekly turret punching production meeting on time. Reducing that non-value-added activity became a management priority, requiring the cooperative effort from various departments, including engineering, programming, manufacturing, production, and quality control. To develop a fixed turret layout, they standardized programming practices around the tools available to punch the product. They found developing a standard turret configuration to be relatively straightforward for many of the stations, because they already used quite a few common tools.
The team went about tool selection carefully, considering not only individual part geometries, but also entire sheet nests and overall part flow. In other circumstances, several small parts could be hung on the paint line as one unit rather than individual parts.
To run small quantities and reduce the number of tool changes, the team realized they would need to resort to more nibbling, which in turn would require more deburring.
The team separated standard turret tools from the variable tools that weren't used for every job. The team also dedicated two stations to multitool assemblies, which essentially allowed operators to change out several tools simultaneously. Previously the turret press operator looked for excessive burrs or stripping problems as telltale signs that a tool needed sharpening.
The production manager knows that without all those improvements, today's production meeting wouldn't have gone so smoothly.
Lean initiatives increase a shop's capacity, and salespeople help the shop fill that increased capacity with new work. After a quick meeting, the production manager and his team head back to work—with no fires to put out, only organized systems to manage and improve.
Founded in 1986, Canadian Industrial Machinery is a full-service magazine supporting Canada's metalworking manufacturing sector. Canadian Industrial Machinery is Canada's leading national monthly magazine dedicated to the metalworking and fabricating industry. April 11, 2013 by admin Leave a Comment Do you have an organized mess or perhaps just a mess? We will talk about how to put the best strategies into practice so you don’t feel stressed out or like you need a whole weekend in solitary confinement to get your house (and mind) organized and decluttered. Kids are more likely to put away their stuff if you work with them and make it fun to create a “system”.
Your husband might not put mail in the bin, but he sure knows how to arrange his baseball-hat collection. No matter how you choose to get started – whether it’s with some of these tips or countless others – the goal is to take your first step and feel good about it. House Maids has been cleaning our home weekly for 2 years and I can’t say enough great things about them and the owner, Sol. My wife and I are extremely happy with our decision to hire House Maids as our new cleaning company.
Our team went in and organized the tool room for their special tools for easy access and visibility. This video will visually show you how the tool room turned out after we organized the tools with our panels and shelves. Tool Organization Service assists OE dealership service departments in the management of their valuable special service tool inventory.
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If you're looking for creative ideas about how to store more of your tools in your workshop, you'll find a dozen great ones here! If all your tools are stuffed in plastic buckets or jumbled together in a drawer, check out these simple yet clever tool storage tips. The right tool for you varies based on the ERM goals of your organization, the types of risk you are considering, and your specific needs.
In addition, the files themselves are not especially large (200K-500K), but it is recommended that you only use one of these tools open at a time and save your progress frequently. Some tools are available free of charge as a public service and outreach effort of the UCOP Office of Risk Services. ERMIS is the Enterprise Risk Management Information System used by the UC to provide Dashboard Reports and periodic management reports across the system. The most common security alert upon opening one of the tools is related to each tool’s macro. Start by defining scales for factors such as the impact and likelihood of risk-related events, and decide how each aspect should be weighted. Assess each risk by choosing scales to describe how likely it is and how severe it might be, among other factors. There are always new ways to configure your understanding of the risks your organization faces, and we would be happy to work with you to create other tools to add to this ERM toolbox. Whether your garage doubles as a workshop, a tool shed, or household storage, we can tailor the perfect garage system for your specific needs.

In typical fashion, team members report on the problems from the past week and share the solutions they implemented. In the past such activities could be swept under the rug, so to speak—amortized over a long-run job so that in the end it was a tiny contributor to the overall cost.
Tool change-overs depended on the operator to find the tool, prepare it for use, and install it in the press. But with numerous orders of disparate products, the team knew they needed variable and special-application punch tooling for certain products.
Some new jobs required part profiles with shapes and features that made it difficult or impossible to achieve an efficient nest layout with available tools. The team used a variant on a standard parting tool that has a linear V-line stencil machined into the face of the upper and lower tools. By creating nests of small parts and keeping them attached, they could be bent simultaneously on the press brake.
Here, the punch programming team got even more creative: They programmed the punch to cut out paint hook shapes on certain parts, again separated by a snap line that left a burr-free edge when broken.
To address that issue, they added another specialized tool that uses a roller to deburr the part while still in the press, eliminating secondary processing.
With such small batch sizes and varying parts, how could they minimize tool changeout while efficiently punching such a wide variety of holes? They made tool installation more efficient by segregating tools to designated areas of the turret, including several adjacent stations for variable tools. They permanently labeled standard stations with the tool shape, size, and orientation, and left space available to write in the die clearance with a dry-erase marker. One multitool held tools for performing initial pierces followed immediately by the countersink, as required by many of the shop's customers.
In fact, the team's goal was for that setup sheet never to travel without the variable tools the job required. The delayed stripping caused by dull tools was occasionally bad enough to cause an entire sheet to be pulled out of the workholders. Toolroom personnel inspected, maintained, and stored tools, including backup tool sets for all standard tool stations. Tools in the press were flagged with an alarm using the hit-counter feature, which told the operator to notify the toolroom when specific tools reached a predetermined maintenance threshold.
If the tool could have gone longer before sharpening, the toolroom personnel would advise the operator to change the hit count to a new, higher value. His team understands the shop's capabilities and, most important, communicates those capabilities to the sales team. The support the sales team receives from the production team enables them to provide competitive quotes, creative processes, consistent quality, and fast delivery. CIM is Canada's leading national monthly magazine dedicated to the metalworking and fabricating industry, reaching nearly 17,000 industry professionals every month.
We all have different, yet similar, clutter situations; from the “junk” drawers in the kitchen or bedroom, to the box of Halloween costumes in the closet that have accumulated throughout the years, or maybe scattered junk piles due to a spouse who doesn’t always put things in their proper place. Have realistic expectations – ¬Double the amount of time you first imagined it would take to finish a project so that you are not disappointed.
Avoid distractions – If you have decided to concentrate two hours on organizing the closet – then really do just that. Make it fun – Play some upbeat, or relaxing, music so you can bop around while trying on old clothes and deciding which to donate or throw out. If your goal is to have your daughter pick up her toys, let her pick out some pretty boxes to store them in or make a fun art project to decorate some storage boxes. Time saving shortcut – Have different boxes for different rooms, so you don’t waste time by going from room to room several times to put things away.
Creative labeling – You’ve done such a good job of organizing, don’t make it hard on yourself to find or remember what’s in which bin when you go into the garage to find something.
Simplify your life – If you’ve organized all of your spices alphabetically only to find that you can’t easily access the thyme without reshuffling the entire cabinet and undoing all of your organizational efforts, then it’s time for a KISS (keep it simple silly) way of doing things. Learn that certain circumstances and situations are simply out of your control and are not worth stressing yourself out over. We used fifteen pivoting panels to hold their different tools for International, Cummings, Cats, J-Tools and Mercedes tools for West Star. The TOS system organizes your tools in a straight forward, highly visible, numeric sequence. In order to post comments, please make sure JavaScript and Cookies are enabled, and reload the page. They'll help you organize your tools and your shop so you can find exactly what you need, when you need it.
They are Macro-Enabled Excel Workbooks (.xlsm format), and work best in Microsoft Excel 2010. Machines with lower performance specifications may experience lag when using the most complex tools in the suite. However, we do ask that you provide us with some basic information to assist us in understanding how these tools are being used.

The only macro included in the tool is the one that allows you to export the data entered into the tool to a comma-separated value (.csv) format file. Please include the name of the tool you are using and a description of the difficulties you are encountering. With the right garage storage solutions, your garage can become an extension of your home and the perfect place for your favourite activities.
The sales team was bringing in highly variable, low-volume, short-lead-time work to the job shop floor.
The setup time depended on the organization and skill of a specific individual, who also needed to remember which tools were in the turrets. For example, instead of using a standard tool, a special-application tool could improve quality and might even be faster, even if it required an additional tool changeover.
When they could, they nested parts on a common line, but parts still required microjoints to maintain sheet integrity. Operators would simply take longer to shake the sheet on the press table to break the numerous microjoints.
As the tools penetrate the sheet, they create a line of weakness (a snap line) in the upper and lower surfaces of the sheet material. Bending these small parts became much more efficient and safer because the press brake operator did not handle them individually. They also left open space for variabletool stations; when the operator installed those variable tools for a job, he could then write the details (tool size, shape, orientation, die clearance) on the white board. A worker was expected to take both the setup sheet and variable tools to the operator, who would then change over tools as soon as the previous job finished. The toolroom would then send a replacement tool to the press operator, who would perform the changeout during the next setup. Allow yourself to feel accomplished by finishing projects over several different occasions. For example, if you suspect organizing the garage will take one day, it will most likely get done in two or even three days. Even if it’s just doing another “chore” during your break, for example: get an errand out of the way, make the kids’ lunch, or take the dog for a nice walk. Double-check the measurements of your storage spaces before buying bins, trays, racks, or installing shelving or closet organizers.
It’s about being structured just enough so that you can find anything within two or three minutes. But if you are one to hang on to the short, short mini skirts – ask yourself the three F’s: Does it fit? Those values are combined to generate a score and plot a risk rating based on a discretely defined chart. Build a workbench system—with table space for woodworking and custom storage for tools and materials. For low-volume, highly variable products, such activity would add major costs to the overall job.
Often the operator would tweak the program at the control because the desired tool was in another station.
A quadradius tool with four radii on the punch circumference could quickly nibble different-sized large-diameter holes common in many parts. When you pick up a toy that belongs in your child’s bedroom, toss it into the box and at the end of your allotted declutter time return the items to the appropriate rooms.
Look for places where you have lots of little items that can be consolidated—linen closets, bathrooms, kitchens, etc. You could use colorful stickers or buy assorted colors of containers and organize by color. Design a system for neatly hanging bikes, golf clubs, fishing poles, baseball bats, racquets, balls and gear for a family’s favourite hobbies. Of course this will depend on the size of the project and the time you have set aside for it. Toss travel-size toiletries in a bin so when you get ready to travel, you can pull it out and review the contents all at once rather than sorting through each item one by one. For example, Halloween items would go in an orange bin, Christmas storage would go in green and red bins, etc. If the shelves are deep enough, you may want to have two rows with less frequently used items in the back. Contact us today or come visit our showroom in beautiful London, Ontarioand our expert design team will be happy to help you build the perfect workshop or create the ultimate garage storage system. Place small containers in kitchen cabinets or the pantry to keep dry packets of seasoning, small snacks, and other loose items.
Another way to cut through clutter but have peace of mind is to scan items you want to keep.

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