You will lay your base panel on an elevated surface and be sure to let it hang off the edge a bit.
Continue around the box, next with the sides, applying sealant to the every edge where the panels meet, and then nailing. Fill all nail holes on your storage box with 3M Wood Filler and then lightly sand where you patched with 3M Advanced Abrasives sandpaper.
Place the box on a ScotchBlue drop cloth and prime every surface of the box with 2 coats of quality primer, even the underside. Screw in the 4 casters to the bottom corners of the box and also attach the galvanized hinges to the lid first and then the box. The outdoor storage box fits all of our cushions easily and we have been using it both as a side table and as extra seating.
I keep pinning things that are coming from your blog, I think it’s time to start following you!


Kim, have you ever thought about teaching workshops at some of the Home Improvement stores? I actually have been invited by Home Depot once to help out with a workshop but I had scheduling issues and couldn’t do it. It rains here almost every day and I would have to grab the cushions off the chairs and lean them against the overhang so they wouldn’t get wet.
To keep the cost of the box down we worked hard on our dimensions so that we would use only one sheet of plywood, yet be able to build a box that would hold all of our cushions. You could always use paintable caulk for this part, but the 3M Marine Sealant takes care it all. One because you are super talented, two because you manage to always look so darn cute while working with power tools! I think my cushions are happy they are no longer subjected to slugs , rain, and pollen anymore!


My kids all fight over the WorkTunes™ when they mow the yard, so we got a second one for them. Cut your trim board with straight cuts, gluing and nailing the top and bottom trim boards first, then measure the sides and cut those trim boards to length. These knots were the only one’s on the entire sheet, so we purposely chose to hide them on the underside of the lid. I shopped around trying to find an affordable and stylish storage box and was aghast at the prices! I have no way of transporting the plywood unless I hire somebody which I’m seriously thinking of doing just that.



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