Enter into a discussion with any number of woodworkers and chances are it'll invariably move to the router table. So, in an effort to assist those wishing to build a better router table, I decided that it wouldn't suffice to just write an article about it, but that I had to actually build the table and document the project with pictures.
Quite simply, if you have a router then you need a router table because a table will allow the woodworker to perform operations that would be virtually impossible without one. Just like the workbench, the router table's height should be where you can stand comfortably over it while work is being performed. The face frame will probably get your vote as the section most likely to make you set your hair on fire.
Your first experience with any router table that is not equipped with some form of dust collection will fast convince you that a change is in order. The next step is to provide piping for the suction from the fence and finally to the vacuum.
It would do no good to have debris remaining near the fence when it's so easy to provide for dust collection at that location, too.
The concept of a router table is such that when you 'throw the switch' the router starts and also turns on the vacuum system. I wanted a light inside the router compartment that would either come on when the router was started or when the door was opened.
This part of the project was the most fun for me as it allowed me to be imaginative in keeping the wires tucked neatly away. If you decide to incorporate a light in your table then your switch will need two modules; one each for the router and light. I don't believe a miter gauge slot needs to be in a router table so that's why you won't find one on mine. Am I far off when I guess that the ‘side table design without panels’ will be along the lines like the one Christopher Lindsay built (and that is shown in the Readers Gallery under the Made by Hand button)?
This side table is definetely an interesting piece since there are so many different types of wood being used (and even a non wood; brushed alu).
And of coarse the side table has to be of sufficient height to make the table top comfortable to sit at while in use. Good stuff seeing the project come in to its final stages and see all ‘design cleverness’ slowly but surely revealed!! What’s the height of the side table (It looks a bit highish in the second picture, but that’s probably just the angle from wich you shot the pic)? Members of 1% for the Planet contribute 1% of annual sales directly to nonprofit environmental organizations.
I just start sawing in the middle of the waist (I do the same on through dovetails as well). DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. When it involves building the gun cupboard, the incredibly initial factor you have to decide is how massive the cupboard.
A weapon cabiInternet is a place with regard to storing your personal arms as nicely as ammunition properly. In fact, those discussions will cover just everything you ever wanted to know about router tables but were afraid to ask.
Well, in those discussion circles there will be general chatter about which router - fixed or plunge - works best mounted in the table. So, the reader will be left on their own to find this information, however I can point you in the general direction of Patrick Speilman, perhaps the most well-known authority on the router; his books on the subject are quite extensive. The size shouldn't be much less than this either because of the work you can expect to perform at the router table. This is also a safety issue because being able to see exactly what is going on while using the router table should be of paramount concern to the operator. I designed this space in order to provide an area where the bulk of the electrical connections can be made so they can't be seen in the router cavity.
This is because of the number of pieces all needing to be glued and set into their proper places all at the same time. Dust, as it is swirling around in the table gets sucked into the router, which isn't healthy for the router.
Be sure it is only large enough so that the bell end of the remaining sweep can pass through. In the picture (left), the sanitary 4-way tee has to be used because the turns are curved in the direction of the suction out, making it easy for debris to make the curves without getting lodged in the tee. The tee in the system allows you to extend another piece of pipe up near the tabletop so that a hose can connect the fence into the system. The piece above the tee should be allowed to extend above the tabletop - for right now, cut it long.
I used drawer slides from Blum but since there are so many manufacturers of these things it's really difficult to address making drawers. The drawer assembly supports (left) will work in ANY cabinet and are surprisingly stout despite the cheesy appearance. Two staples, one at each end is placed then the drawer is checked for unhindered operation or for improper drawer front alignment.
Basically what occurs is the switch sends power to an outlet where the router and vacuum are plugged into.
So, I went to my favorite shopping mall and liberated a micro switch from some electronic gizmo and the light fixture from a discarded freezer.
Under normal circumstances I'd provide instructions and a photograph, but due to liability issues, I will not advise how to go about wiring your router table. I didn't like where slots were cut into the top that allowed the fence to slide perpendicular to the bit.
This means that they are 1" wider and taller than the actual drawer or door opening in the face frame. The proper location of this plate in your top is critical in that the center of the plate must be in the center of the router compartment and the center of the router mounted to the center of the acrylic plate.

Because there are seven drawers in this table, there is plenty of room for all sorts of router-related accessories and bits. If you do, feel free to send ME a written description and some pics and I'll post it HERE where our woodworking colleagues can see how your table looks and perhaps inspire them to build their own.
Any special considerations for seaonal wood movement on the drawers and especially the drawer guides? The 1% for the Planet network brings together like-minded leaders who share a belief that business can be a vital catayst for positive environmental change. I rode through there in 2000 when doing a solo bicycle tour, 7000 km, across much of Canada. They’re able to give you several Ideas regarding building cabiWorld wide webs which are Not only secure, but additionally stylish. You will browse many gun cupboard plans as nicely as pick severalthing which looks attractive to you. So, you demand to look to construct a cabiWorld wide web that’s strong as well as secure. All of us have one additional thing to show you, we are promoting this web-site very difficult. There'll also be some banter as to whether or not a vacuum port should be in the router area and perhaps whether or not to buy or build a table.
Technically they'd be right, but since the traditional terminology is router table, that is what it is. Not only that, but it forces you to clean the inside on a regular basis - so why put up with it? The pipe sticking up from the tee allows a connection from the fence to help in the dust collection process. Then, after the drawer is in the glides, reach into the cabinet and support the rear with one hand while the other hand keeps the drawer front flat and tight to the face frame. If this is something you're not comfortable with then I suggest you seek the help of a friend or professional. To my thinking, a slot in the top weakens it, so I came up with a different way to hold the fence tight to the top.
A pin is then inserted into the hole and glued in place - this keeps the handle from spinning on the all thread. Particleboard was used for the substrate and plastic laminate was used for the covering on the top and fence. Again, I feel the method of how you display the bits in each drawer to be user defined as this will give you something to putz around with. This carefully fitted interior frame of quarter sawn white oak; runners and guides for the aromatic cedar boxed dovetailed drawers.
Rough shape was cut out with a jig saw and the rest was done with a low angle plane and a spokeshave prior to sanding. My favorite is the native baidarka of the alutiens islands, I have been going to build the greenland style.
Occasionally, a cupboard may well possibly appear quite good inside a catalogue or possibly a website, but it may possibly not match your house. Slim walled cupboards with cup fronts may possibly look stylish, but they’re not safe whatsoever. The set contains plans and even blueprints for almost all woodworks that one might need for home, farm, or office.
The quality with the information found in Easy Woodshop Projects (Easy Woodshop Projects : Gun Cabiweb Plans) is well above anything you will find on the market today. Indeed, it appears that some of us are about as vague on router tables as we are on nuclear physics. Next, cut a short piece of pipe so that you're able to connect one of the sweeps to the reducer then put these pieces together (do not glue them at this time). At this point, screw through the sides of the adapter into the shelf so that it remains in position. These holes are important because air coming in from the top assists in drawing dust and debris down past the router and into the vacuum port.
It not only allows you to see what you're doing when changing bits but when in use, there is surprising clarity, as you look down onto the rotating bit.
The picture to the left shows the underside of the fence and that each end has three holes drilled into it.
I really like these hinges because they are hidden, they operate extremely well and are reasonably priced when you buy them in bulk ($1.53 each). If you decide to build this cabinet and feel you've come up with something snazzy, I'd like to hear from you. Yes indeed, frame and panel construction- but hopefully, not another regurgitated example of it.
The tips have a fiberglass and epoxy wrap for added strength and were then painted over with red paint for trim. Ahead of you decide to obtain began, you have to ensure There is sufficient room in your house for the type of cabiWorld wide web you’re looking to construct. So, it may possibly be beneficial to make use of thick, dense forest like oak to construct the cupboard. All the stock was ripped at the table saw using a melamine blade and cut to length at the miter saw.
I believe the best location to mount it is directly behind the router and as close to the tabletop as possible. Plans provide for the very structure on how woodworks are laid down clearly and concisely; hence there is nothing else to search for. While your face frame is curing in the clamps, let's install the piping for the dust collection. These switches are too easy to toggle on and the amps involved will eventually be a fire hazard. Woodwork plans with Teds are most conveniently carried on because of the many helpful freebies provided.

Instead, use a panic type switch where you have to pull it out to activate it but merely hit the paddle to turn it off. So it’s only natural that I’m over joyed to finally have my own special space that serves as my workshop, woodworking shop and tool testing facility.Woodworking Shop DesignMy new workshop is fairly unique in the sense that it’s on the 2nd floor above my garage. Obviously this poses some interesting constraints but I think you’ll find the shop is pretty sweet considering!Above is a 3D rendering of the new shop built in Google’s Sketchup. This program helped me not only visually plan the space but also helped me check clearances and interferences with such a crazy shop design. This view is the best to show the extent of the shops design.Most of the equipment shown above are symbolic. For example, the dust collector is actually a much  larger, 2 bag system from Delta and the Air compressor is a fixed base unit that is also larger.
Below are some photos showing the current state of the shop.As you can see I’ve utilized both the space in the garage below and the shop above to maximize the space. The decision to place the dust collector and air compressor down below in the garage made a huge difference. It also allowed me to place them the furthest distance from both the shop and the house cutting down on noise.The shop design also includes quite a bit of built-in cabinetry along the sidewalls.
This exciting mini-split heating and cooling system does a fantastic job in the workshop and it’s incredibly quiet. Mini-splits are great for renovations and a perfect solution for work shops in locations like basements, attics and even garages.Because the shop is located on the 2nd floor of the garage in the attic space, insulation is incredibly important. Without it I’d have to survive 100 degree plus days in the summer and below 0 degrees in the winter. Because the shop is in the attic I decided to insulate the rafter bays with foil faced foam board. I’ll be updating this section in the next few weeks.I’ll be writing several articles on this setup and topic. While plastic offers a cheaper solution compared to metal ducting there are many people that consider it a shock hazard. The compressor supplies air for both the shop and garage.I used copper piping to run air lines in the garage and in the shop. I know some people use PVC piping for compressed air as it’s easy and cheap, but it’s fairly dangerous in my opinion.
PVC can break and when it does the result is exploding pieces of plastic, not good!!I’ve got more information on my setup on the Shop Compressed Air page.Miter Saw StationI use the miter saw station for breaking down long material and crosscuts that don’t need to be “insanely” precise. The GCM12SD is a fantastic shop saw (I say that because in my opinion it’s too heavy for jobsite applications) and the patented “Glide” system really saves some room behind the saw vs a traditional rail system.I built a bench on either side of the saw with drawers and open shelving below for storage. I’m able to catch about 80% of dust between the two which isn’t bad but not as good as I’d like.Table SawThe heart and soul of the new shop is the Delta Unisaw!
I had the pleasure of traveling to the new headquarters of Delta Machinery in the Fall of 2011 to actually watch this saw built. It was such an honor to watch men and women here in the US build this machine from start to end.
Over 90% of the components are built in the US by Americans!Having used this saw for several years I can tell you it’s one of the best out there.
The day it came off the assembly line the man in charge of supervising production showed me just how smooth it operates.
I placed a nickle on edge on the cast-iron top, turned the machine on, and that nickle stood right where he placed it and never even wobbled.
After many hours of use the saw is still that smooth!I’m also very happy with the Biesemeyer fence that comes with the Unisaw. To learn more about this table please read our article: Outfeed Table for Delta UnisawI also installed a bench vise on the table. The Rockler 9? Quick Release Workbench Vise has become an essential tool in the shop and one I’m very happy with. A must have for any shop!Mobile BasesMany of the pieces of equipment in the shop use mobile bases so I can easily more them around the shop. They are high quality, very well built mobile bases that offer lots of flexibility in sizing and capacity. The picture above shows my band saw, jointer and drill press all on these mobile bases.Woodworking Jigs & TemplatesI’ve created a dedicated page just for woodworking jigs and templates. In this section I’ll share jigs and templates that I build along with links to articles how how I made them and use them. I’d love to have others send me pictures and links to information about their own custom woodworking jigs and templates so others can benefit from them. This thing is a serious piece of equipment and it’s been getting a great workout while I build the new shop. From drilling large holes for the dust collection ports to small holes in custom aluminum fence materials it’s been awesome.
Insulating basement walls in cold climates is a great way to keep your home warmer and drier. Maybe it's time to refinish your deck or add some new decorative touches to your tired deck.
I run their design-build division that specializes in custom homes, commercial design-build projects and sub-divisions.
I'm also a licensed civil and structural engineer with extensive experience in civil and structural design and home construction. My hope is that I can share my experience in the home construction, home improvement and home renovation profession with other builders and home owners.

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