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These safety requirements apply to all Berkeley Lab employees, subcontractors, vendors, and affiliates who work with or perform maintenance on machine tools, machine equipment, or power tools. Any fixed (nonportable) or tabletop machine used to cut, shape, or otherwise alter materials.
Formal authorization, such as a JHA, is required for use of power tools that expose personnel to injury, even if they are tools commonly used by the public. Ground fault circuit interrupters (GFCIs) must be used on all cord-and-plug electric power tools employed in construction, outdoor, or damp location work.
Fuel-powered tools may not be used in indoor locations unless their use has been approved by the EHS Division's Industrial Hygiene Group. Only qualified and authorized personnel or vendors are permitted to repair or otherwise service power tools. All machine tools, power tools, and machine equipment must be equipped with all required guarding; operating such equipment without fully functional required guarding is prohibited.
At a minimum, safety glasses with side shields must be worn while in the vicinity of operating machine tools.
Substantial closed-toe footwear of sturdy construction, made of leather or other heavy, solvent-resistant material, should be worn.
Personnel under the age of 18 are prohibited from operating any machine or power tool unless the work is part of a state-approved apprenticeship program. Where applicable, work pieces should be secured and clamped down in work-holding devices and machines to prevent work from being lifted or dislodged. The machine must be turned off before using a brush or wooden dowel (not hands!) to remove chips from the machining area. Determine whether other personnel are qualified to operate specific machine and power tools in the shop.
Ensure that only qualified and authorized personnel operate the shop machine and power tools. Only personnel who have been explicitly approved by the shop manager and authorized by line management are permitted to operate the equipment in the shop. Formal authorization and guarding are not required for operating Laboratory equipment that cannot cause injury. Appropriate guarding must be verified, and the manufacturer's operation and maintenance procedures must be followed for procured equipment.
If purchasing used equipment, acquire and retrofit all required guarding before the equipment is placed in service.
The EHS Division Occupational Safety Group or the Engineering Division Machine Tool Repair and Maintenance Group can assist in determining which guards are required, where to purchase them, and how to install them. All newly acquired equipment must be secured to OSHA machine safety and LBNL seismic safety standards, and wired as described in Section 25.10(d), by qualified electricians within current electrical code requirements.
At Berkeley Lab, other personnel may operate machine and power tools to help construct or modify experimental equipment or components. If a worker's skills, knowledge, abilities, or resources are insufficient to operate or maintain machine and power tools within the constraints of this chapter, the Engineering or Facilities Division shop managers must be contacted so that the work can be performed by skilled technical or crafts personnel. When the level of hazard requires it, the operation and maintenance of machine equipment other than machine tools requires division line management authorization. Authorization exists for the repair, maintenance, and operation of building system machine equipment by appropriate Facilities Division HVAC and Electrical Shop personnel. There are no formal LBNL training courses covering the technical use of machine tools, machine equipment, or power tools.
Research personnel who wish to become qualified to perform limited shop work need documented OJT specific to the machine tool in question.
If choosing to use the application process, potential users must first submit an Application to Use Shop Equipment for each piece of equipment they want to use to their division shop manager or the Engineering Division Researcher Shop in Building 77.

All reasonably accessible points of operation, pinch and nip points, rotating parts, and flying chip or spark hazards that may expose an employee to injury must be guarded. LBNL follows federal OSHA machine-guarding standards, which address specific requirements for many types of machine tools, machine equipment, and power tools. While OSHA requires guarding for certain highly specialized and unique Laboratory machine equipment to prevent employee injury, the guarding may not be included by the manufacturer. Appendix C provides a more detailed description of LBNL Laboratory machine-equipment guarding requirements, examples of Laboratory machine-equipment guards.  A Machine Tool, Machine Equipment, and Power Tool Safety Checklist is provided in Appendix D.
Machine tools, machine equipment, and power tools should be routinely inspected for damage, that the controls function as designed, and that all guarding and shields are securely installed and adjustable. The Facilities Division HVAC, plant maintenance technicians (PMTs), and electrical shops are the only Berkeley Lab personnel authorized to maintain and repair building-system machine equipment.
The Lawrence Berkeley National Laboratory (Berkeley Lab) machine-guarding program follows the requirements of OSHA 29 CFR 1910, Subpart O (Machinery and Machine Guarding).
Subpart O includes definitions, general requirements, and different kinds of machinery requirements.
Section 1910.212 (General requirements for all machines) requires employees to be protected from machine hazards such as dangerous points of operation, ingoing nip points, rotating parts, flying chips, sparks, etc.
Specific regulations must be followed when machine tools or equipment fall under 1910.213–219. The Berkeley Lab Laboratory Machine Equipment Guarding Program follows the requirements of OSHA 29 CFR 1910, Subpart O 212, General Requirements, which mandates that employees be protected from machine hazards such as dangerous points of operation, ingoing nip points, rotating parts, flying chips, sparks, etc. I agree to Shutterstock's Website Terms, Privacy Policy, Licensing Terms and to receive emails that I can opt out of at any time.
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You’ll also develop your self many cents too In the event you feel a significant experienced craftsman, you may possibly be able to market your personal completed Products with an public sale World wide web site or even market all of them within where you live. Areas include but are not limited to shops, laboratories, mechanical rooms, and construction sites. Machine equipment includes building systems equipment such as building HVAC systems, air compressors, and mechanical pumps, as well as scientific equipment such as centrifuges, tensile test machines, sample polishers, etc. Machine tools are not limited to shops and may be found in other areas, such as laboratories and construction sites. Only qualified electricians may install and remove wiring for hardwired shop machinery and machine equipment.
The second person need not be qualified to operate the equipment but does need to know how to turn it off and how to call for emergency assistance. When there is a risk of crushing or piercing, approved safety shoes meeting ANSI Z74.1 are required. Such devices distract the operator and can prevent him or her from hearing sounds that could provide warning of an unusual operating condition or someone calling out for assistance. Examples include centrifuges with interlocking lids, vortex mixers, mechanical stirrers, rotary evaporators (rotovaps), guarded vacuum pumps, and guarded orbital shaker tables. Examples of required guarding include paper-cutter guards and copy-machine interlocks, which prevent the machine from operating when doors are open. The cost and difficulty of retrofitting should be considered to determine whether surplus equipment is a prudent acquisition.
The Machine Tool Repair and Maintenance Group in the Engineering Division assists with securing equipment, and the Facilities Division Electric Shop can assist for electrical installations. When required by the level of hazard, this work is authorized by division line management with a Job Hazards Analysis (JHA), Activity Hazard Document (AHD), or equivalent.
If an employee is hired to perform a skilled trade in which he or she is qualified, or has extensive experience operating a particular piece of equipment, a JHA provides sufficient training documentation. This may be achieved by using the optional Application to Use Shop Equipment (Appendix A), or an approved equivalent qualification process.

While these standards are accessible to anyone, the EHS Division Occupational Safety Group provides guidance and interpretation of machine-guarding requirements. The checklist may be used for self-assessments, walk-arounds, or inspections of areas where such equipment is located.
Subcontractors may be authorized to work on building-system machine equipment through the submittal review and approval process. Subpart O contains sections addressing general requirements as well as machine-specific requirements.
It also requires that certain protective measures be put in place, such as location (distance), barrier guards, two-handed tripping devices, and electronic safety devices where practicable and appropriate. It also requires that protective steps be taken, such as location (distance), barrier guards, two-handed tripping devices, and electronic safety devices where practicable and appropriate. If there is no ANSI or OSHA standard, Berkeley Lab may design one, as long as it prevents exposure to the machine hazards. Everyone who signs up gets full access to our entire library, including our curated collections.
Our Standard license allows you to use images for anything, except large print runs over 500,000+ or for merchandising.
Once you have downloaded your image, you have life-long rights to use it under the terms of the license purchased. The set contains plans and even blueprints for almost all woodworks that one might need for home, farm, or office.
Fuel must be handled and stored in accordance with OSHA 29 CFR 1926, Subpart F, Fire Protection and Prevention. Personnel, including visitors, may not enter the work area with sandals or open-toed shoes. Work is planned and carried out by personnel who have been assessed by line management for their skill, knowledge, and abilities to perform the specific tasks with these tools. The Occupational Safety Group may approve qualifications processes found to be equivalent to the application process. While most operators and managers can identify obvious machine dangers, they may not know how to identify or handle subtle machine hazards.
Other machine equipment may only be maintained by qualified technicians authorized by division line management, or qualified vendors.
All machines, including machine tools, machine equipment, and portable power tools, must be guarded as required by Subpart O. If there is no ANSI or OSHA standard, Berkeley Lab may design one, as long as it prevents exposure to the machine hazards. If at any time you're unsatisfied with your experience with us, you can cancel your subscription. Many shops timberland profligate exchange must disperse innovative systems of appeal that life sawdust and debris to angstrom units roughly minimum carpentry tools. The EHS Division Occupational Safety Group is a resource to help determine whether a machine tool, machine equipment, or power tool needs guarding.
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