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Home ConstructionAt OysterShell Systems®, we have a system which is in essence, a “Steel Frame” structure, but without the problems. At the destination, they are assembled more quickly than panels, and infinitely more quickly than traditional steel frame structures.
The cladding is made from Fibre Cement board which has been pre-cut to a precision of 0.3mm at the factory, and numbered for exact placement. Finally, when the whole “Steel Frame” is covered by board, a mixture of sand, cement and polystyrene pellets in liquid form, is poured from the top and flows through the whole wall system through the many holes provided. Recently, OysterShell Systems® was commissioned to deliver wall panels, roofs, kitchens and balustrades for homes in a new estate in Trinidad.
Oyster Shell Systems produces permanent housing constructed from lightweight, robust and lifelong lasting metal roof trusses and modular steel framed panels which are insulated to the highest energy rating. All homes are appointed with high-quality kitchens, carved timber balustrades, solid timber doors and elegant door hardware and tapware. TransportationThe panels are rectangular in shape (most of the time) and are stored longitudinally upright inside the container with 5mm spacers between them to prevent scratching. If you've been shopping for prefabricated kit homes be sure to check out the timber frame stylings of FabCab, short for "Fabulous Cabin".

FabCab has a line of four different models ranging in size from a 1 bedroom, 1 bathroom home at 550 sq ft up to a 3 bedroom, 2 bathroom home at 1,337 sq ft. Whole 4 meter long steel frame wall sections are assembled in the factory, where the environment and availability of powerful tools enables quick and accurate assembly under Six Sigma quality control.
These sections are fitted with electrical conduits, windows and doors, right in the factory. When they are assembled, OysterShell walls are no different to traditional steel frame structures, because the steel content is the same. Then they are held in place with metal braces that force them outward towards the sides of the container where they are held in place and cannot move.
Kitchen and bathroom cabinets, plumbing paraphernalia, faucets, shower, tiles, door and window handles, anchor bolts, electrical box covers etc. The homes are built from renewable and sustainably-harvested Douglas Fir, and use less wood than conventional stud framing. This home is 1,600 sq ft and includes bamboo flooring, non-slip cork tile bathroom flooring, recycled-content countertops, low VOC paints and finishes, anti-microbial glaze on tiles and fixtures and water efficient fixtures. When the cement sets, the walls don’t have a hollow sound because they have acquired mass, and to the touch, even when hit, the feeling is that of a concrete wall.

The container is backed onto the foundation and all the loose boxes are unloaded by hand, which will take 6 men approximately 2 hours. Built with sustainably sourced woods, eco-friendly materials, SIPs and an impressive facade of windows, the Camano Island FabCab is a great example of the firm's work.
Pre-cut SIPs (R24 walls, R40 roof) are used on the walls and double-glazed windows provide a large daylighting source for the interior. The kit includes the building envelope, windows, doors, siding, flooring, kitchen cabinets, appliances, tiling, all electrical, mechanical, lighting and plumbing. The only things not included in the kit are the foundation, permits and someone to build the home onsite.

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