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Please keep a positive attitude with your replies and it should all be worth our efforts.Since I’ve become a member of E2S, I’m starting to see a lot of the JUNK work which others have paid a lot of money, only to end up in disappointment.
That’s for the rest of you folks who know about that kind of stuff, Jump in        Measuring tools: This is an example of some of the Junk which floats around and the tools used to help avoid some of the problems. When you farm out your cylinder machine work, you can check up on what your engine guy is really doing          Measurements on the lathe.
Just clamp the bar to the (cylinder base gasket area), in your vice instead of attempting to clamp the cylinder. The torque bar will be full of holes after you drill it for a few cylinders.             Pulling a rusty grommet can be a tricky thing to do. The 3-Finger brake cylinder hone has no place when working with 2-sroke cylinders.      Brush Hones purchased from Wiseco. It was suggested from a friend to use this hone while running the drill in A reverse direction. I think that others will agree with me that the final fitting is far more important than the boring machine operation. These type of machines are manufactured for commercial Connecting Rod sizing.             v                                 Our old shop had a Sunnen Power Stroker machine.
The power stroker didn't turn out to be very practicle for one at a time cylinder work. Cavco is my major equipment supplier.       How strong is that Forged Piston?   There seems to be interest in the strength of Forged vs.


Cast Piston                                      This test was done on our 60 ton Shop Press.
The piston had less than 1 ton of pressure before it failed.                          Montessa Reed valve     7-14-13Our big bore 165cc Montessa also needs a Reed valve in an attempt to bring it up to date somewhat.
I spent a good part of the day hacking on a chunk of aluminum to turn it into a reed valve block.
With a little forethought any person can do this kind of workmanship on entry level equipment. I’m attempting to encourage any of you people to add some machine shop capabilities to your work shop. As your capabilities grow so will your business grow.It takes time but certainly is rewarding to me.
Maybe a TIG welder first, Lathe, mill, & Cylinder service equipment, my family has always been lifelong machinery junkies.
We’ll do final fitting before welding it on.It took some thinking to figure out how to clamp the cylinder to the mill table. The last little problem is the need for enough clearance around the manifold for the TIG welding torch. Next week we will start putting things together.After the reed installation we need to finish up the liner install. If  you read my thread you will learn about machine shop procedures which you won’t learn many other places.


There are some very foolish people on our E2S site who wish to wreck this for everyone else. There are also the Rottler & Van Norman machines which are also around if you look for them.
If you’re looking for a boring bar & the latter 2 are available, they are all top quality pieces of equipment. I was introduced to the Kwik Way brand back in the 70’s & have never had any reason to switch to other brands.
Just when confidence is gained the machine will let you down & bite you in the butt by ruining a bore job.
IMO, the main problem with a Kwik Way is the micrometer anvil which gets all scratched up causing inaccurate size settings. Every machine has its own little quirks & each set of tooling needs to be kept separate.



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