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08.05.2014


The second article is about using the Festool Domino in Furniture Making appears in FWW issue 242.
Eddie Haske has something I particularly like in bench design: he's used a different base on it.
Popular Woodworking has a very good deal that includes Chris Schwarz' Workbench and Workbench Design Books, plus 3 workbench plan CDs and a great poster in a bundle. A traditional leg vises excel at clamping longer work horizontally (especially when used with a board jack) and they have a very generous working depth from the bench top to the screw, typically around 10 inches. The great UK workbench maker has launched a new website dedicated to those interested in purchasing one of his exceptional custom workbenches and wooden bench screws in the United States. Just so you don't think that I only think about workbenches I do actually build furniture regularly. It's not often that someone comes up with a new engineering approach to vises, but Len Hovarter has done just that. Len is an engineer and woodworker who's created a twin screw vise that uses a clutch mechanism rather then screws and a rack to keep both handles aligned.
Englands's great workbench maker has made available a video of his latest workbench, The Artisan put through all its paces. David Randall had a workbench design problem that a lot of woodworkers have: Very little workspace. The complete episode of Roy's construction of his French, Roubo-style bench is available in full from The Woodright's Shop. It's always hard to find good woodscrews of the size and quality needed for building a traditional style workbench like a Roubo or Holtzappfel twin screw bench. James Krenov, a legendary woodworker, author, and founder of the College of the Redwoods Fine Furniture Program, died at 89.
With so much going on maybe you'd like to keep up to date with new workbenches being created. Considering that the well-tested designs we're using for contemporary benches are 3-400 years old, it's not often something comes up that's really new in the world of serious workbenches.
I've been doing a massive update of the site before the redesign and have added many, many excellent new plans both for sale and for free. For those woodworkers that really like to work with hand tools, Mike Flaim's new bench is a real treat. Stance: I face the work with my shoulders square to the work piece, so that both arms can move as one.
Keep the cut line high: By keeping the cut line about chest high, the arms are less inclined to do the hard work, and thereby less likely to push the cut astray.
Mount the board in a vise in the manner that enables the same stance from both sides of the cut.
Hold the saw loosely enough to allow the kerf to guide the saw, not your arms guiding the saw. The rest is a matter of careful assembly, lots of gluing and clamping, lots of planing, a bit of drilling and fitting. The work holding capability is better than I aimed for, and the fit and finish is a big step above the previous version.
Nuts for the front vise screws are mortised in very snugly, and then epoxied to prevent any wiggle. Work holding - This one is hard to hold well, but this works, a good test for moderate sized 'in the round' carvings. Work holding - typical joinery cutting - 22 inches between vise screws gives lots of capability. Here, I note a few differences in both materials and technique, and yet another kind of work holding. Instead of veneer press screws, I substituted Joel Moskowitz’s excellent bench screws.
My I-beams are solid wood, some sort of splintery pine from the on-hand lumber pile, instead of plywood. Two bevel gauges, one an ancient Stanley #25 (from Sandy Moss I think), the other shop made from a hacksaw blade and a rivet. The little carving chisels were for carving the fiddleheads on the ends of the boat’s stems. The only other shaping tools I use are a Stanley Surform and a half-round cabinet maker’s rasp. The shop temperature is near the minimum for West System epoxy, so I let it cure a full 24 hours before moving on to thickness planing. Back as a way to ancient occasions, reviewing the precious background, folks previously initial accomplished the accessibility to mud, and pet parts to create things which please all of them.
Since it was first launched in 1999 we've now served over 10 million pages to many millions of visitors.
I've bought all these books and plans as they came out and can tell you personally that they are indeed excellent. The lower fulcrum arm allows the vise to generate high clamping forces; unfortunately you must insert a peg into a series of holes in the fulcrum arm to adjust the vise to various workpiece thicknesses.
It's very much the same information as his UK website but dedicated to the American market and shows the costs involved in having a workbench shipped over the the States.
And, when it's written by Chris Schwarz, one of the most passionate fans of workbenches, it's certainly worth a serious look.
Not only does he make some of the finest bench vises made anywhere, he has now added a workbench plan to his collection.
Made out of super dense steamed English Beech, featuring massive legs and 4" thick tops and traditional construction, these benches are incredible. So, I've been working for a while to create a collection of the best 3D CAD ready SkechUp free workbench models I can find.
He combines details from Roubo benches from Christoper Schwarz and Roy Underhill with several interesting ideas of his own. The Tucker Vise, made and sold by Lee Valley is no longer being made.If you're up to it send them an email and let them know that you'd like to see them continue to make it. In many ways you can think of this as a very well designed new take on the Black & Decker Workmate.
Tom Caspar, editor of both Woodwork Magazine and American Woodworker is the author of the wonderful Workbench in a Weekend article and plan mentioned on this site. For one of those boats, I made a frame saw and resawed a LOT of cedar into very long planks. I spread my feet about a shoulder’s width distance apart, but position them in a line with the cut.
Not keeping this stance on both sides of the cut was the biggest cause of my problems for a long time. Keeping the cut high almost forces using the legs, and when done this way the arms can be kept even and the saw centered on the kerf more easily.


The easiest answer is to stop as soon as you detect the bowing and go saw from the other end of the board. The 044 plow plane was good at removing waste, but only after the groove sides were cut ahead.
For that work, I certainly need a BOB and the Steve Branam’s version recently caught my attention.
I used semi-beautiful construction lumber, with the most attractive knots oriented to the bottom side of the bench top. Those ripped edges become the top and bottom surfaces, and I deferred planing them until the top was completely together.
The very nice thing about these screws is that the handles can be repositioned once tightened. I attached it to the beams before planing the top surface … once again deferring the work that requires a bandanna. It is probably more useful for cabinet makers than for boat building, but is a gorgeous tool nonetheless. However, I do trust and have done business with each of these folks: Jon Zimmer, Patrick Leach, Sandy Moss, Walt Q, and Bob Kaune.
The big frame saw was cut down from an antique Disston D-8 rip saw, and made roughly to Josh Clark’s design.
Before I built my frame saw and bow saw, I used a Rigid 14 inch band saw to cut the inner stems and to resaw a few strips of cedar for the laminated bulkheads.
If you are feeling that your own abode appears to be boring and will demand some design and creative approach, why efairly don’t you try to possess a touch of the custom woodoperating design to cast all of your worries aside? It is a miniature of the animal, their really own place, or a couple ofone who’s close for their heart. We have decided to take a closer look at the product so we can tell our readers regardless of whether it is genuinely worth purchasing Teds Woodworking Package or not.We ought to start by letting you know what you must anticipate from the item. From the photos, indeed the castings don't look all that great, but the review is pretty positive and so, I'm curious.
Though the site recently has had less frequent updates then I'd like the reason is that some major changes are going on in the background.
He's created another outstanding inexpensive workbench that can be easily built by a beginner.
Because of its small size, ease of installation and low cost, there may be some very interesting applications for this unique vise.
Yes, it does work out to be fairly expensive but, as I mentioned these are exceptional benches. Using a combination of sliding plates and cams, this unit is not only a quick release design but can also be retrofitted on to an existing bench. In process he not only built a solid bench out 2-by material but also created a very unique vise arrangement that combines a tail vise and a shoulder vise on one end. His Cabinet Maker's style bench has a nice cabinet below, an imbedded Tucker Vise and even an adjustable cup holder. If you don't have room for multiple benches the solution is to build an adjustable height workbench. Based upon a modern split Roubo style bench it features his terrific leg and tail vises plus several other unique features.
Jameel at Benchcrafted who already offers wonderful wagon tail vise hardware has now created new leg vise that's really exceptional.
There's various accessories and inserts for routers, jig saws, sanders, tail vises, storage, etc. He has given permission for us to make the article and free workbench plan available for downloading.
Switching back and forth frequently eliminates irregularities before they become bothersome. As an aside, unlike the boat lumber that I did with a frame saw, I’m cutting this lumber with a common rip saw.
I’m right handed, and place the left foot forward, with the toe exactly in line with the cut.
A couple of quick swipes on each side of the saw after every few direction changes keeps the saw smoothly gliding along. We build great workbenches at low heights that are comfortable for planing, but not a lot of other work, then build Bench On Bench accessories to raise the work surface. This avoids the problem of having the handle sticking up in the way of putting chisels to the workpiece.
The 12 foot length is comfortable for the size of the shop and is suitable for planing boat lumber up to 16 feet long (with some lumber shuffling of course). They were surprisingly inexpensive (less that $30 for the set of 4), and surprisingly good. Most are silicon brass and are known to fracture easily if not fed into the right size hole.
Since those cuts, and after making the new hand saws, the only use I’ve had for the band saw is quickly cutting waste wood down to disposable size.
Then, they are clamped on the apron in the correct relationship and their edges jointed together.
If you have anything to contribute via comments or articles please fill in the form on our contact page. It grew to turn out to be a activity, though, it additionally paved how you can explore several thing a lot more helpful and depfinishable raw materials, the wooden. The quality on the information found in Small Woodworking Bench (Small Woodworking Bench : Customized Your Residence With The Coolest Woodoperating Designs) is well above anything you can find now available. While most people prefer to buy the readymade ones, some of you might think about build your own work bench. A completely new website has been under constuction over the last few months with many major improvements and dozens of new features and additions.
Considering how difficult it can be to mount a tail vise even on a new bench this is quite an accomplishment.
But, if there is one of us who actually should join a 12 step program, it's Chris Schwartz of Woodworking Magazine.
I know of only three available designs, one involves using a dedicated and expensive metal base. A great bench for handwork and it's built with readily available materials so it's not expensive to make. Pull the spring loaded handle out from the screw and rotate it to a more convenient position. The bench dogs, full width planing stop on the end, and the bench hook are all shop made accessories. In my view, knowing all you can know about a tool, including how to refurbish it, is only an incremental step beyond sharpening.


Resawing is so valuable for boat lumber; getting two (or more) boards for the price of one is wonderful. Liberty Tools is a real neat place, but you have to go there; no mail or Internet ordering. Though the package is addressed mainly to knowledgeable carpenters, it may be utilized by significantly less knowledgeable people, as well. If this is the case, I really am glad to show you how to build a work bench and I wish that this solution will help you to save more money. It's been a great jig and I encourage every woodworker that uses a shaper or router table to consider building one.
It's a completely new design and will incorporate many, many new features including reader forums designed for sharing our workbench experiences and ideas, the ability for readers to upload their favorite benches and tons of new plans and links to useful things. It's hard to explain here, but, his website has all the information and a video so you can see how it works.
If you really want to learn about this outstanding furniture a new book by David Mathias just came out called Greene & Greene Furniture. Charlie Kocourek has come up with a remarkable new design that incorporates some very clever ideas and torsion box construction.
This is a terrific bench and was not only my own first bench and woodworking project, but also helped instigate my career as a fulltime furniture make. It is lighter than the frame saw and has a broader blade that (one hopes) helps keep it moving straight. Sawing for the length of an Oscar Peterson album, a Travis Tritt album, or a Beethoven piano concerto is about right.
Fitting something like this is when one learns to really appreciate how well Michel Auriou’s rasps perform  (the one on the right, not the rat tail). Anticipating work of two general sizes, I incorporated two of these stops in the bench top. While in Maine, I roamed the antique tool stores and found dozens of these for prices in the $70-$80 range. The quick set up on the apron makes it easy to release and flip the boards up onto the bench for test fitting, and then set back up for fine tuning. The woodworking plans vary from easy to medium and sophisticated, so purchasers can boost their expertise by merely making the included schemes.There are numerous other bonuses incorporated in the initial package for purchasers who will be the very first to spot their orders. In order to build your own work bench there is no particularly set of carpentry skills needed, instead, you just need to follow every single step on this how to build a work bench post.Before you start the project, it is important for you determine what the bench will primarily be used for.
Make sure you check out the latest American Woodworker Magazine (#156) to get the bench plans. It's a great book written by one of the most knowledgeable experts on their beautiful furniture designs. The plans are most impressive at 28 pages and are incredibly detailed and a complete hardware package is available.
Then, when you move to the other side, the saw will take the path of least resistance, through that inaccurate kerf. Even though the specific type is unknown, it was straight, free of knots and a joy to work. I am careful in what I buy and where I buy it in order to make the most of what I refurbish.
The bow saw is a delightful, lightweight, highly maneuverable saw made from plans found at Gramercy Tools. The big ole heavy #7 is rank set for a moderate cut; reasonably good material removal with no tearout. It is filled with lots of information and great photos and for any woodworker it is sure to be great book to have around to learn about this great style and for inspiration for what to build on top of your workbenches.
You can get more information and order one on the VIKA website or if there's a Costco nearby you can pick one up at a considerable discount. Using the legs to rock back and forth is far less tiring than just the arms alone, and leads to better accuracy. Now, it’s much easier to change directions frequently, as frequently as 25-30 saw strokes at a time. The front vise itself grew to be a bit floppy, the result of installing the vise screw nuts loosely in softwood sockets. I can’t justify the tooling cost for making just one of those wooden screws, and for what it costs to buy one ready made, I can buy a couple of top of the line carving gouges. I eventually found this one from Jon, and don’t regret paying him more for finding a better tool than I could find by wandering around.
The second bonus is a CD containing 150 premium woodworking videos for a much better understanding of the instructions. Once you are ready with something in mind about how you use the bench anyway, you should check the location where the bench is going to be placed.
The second you'll build the Domino jig featured in FWW issue 242 and learn tricks on using the Domino for furniture making. In fact, when properly lined up, one could pin their elbows to their side and let the legs do all the work.
Holding the saw loosely also makes it easier to feel friction increasing, to know about an oncoming bowed path before it’s too late. There are so many things you should consider here, including the location, the function, how it’s installed, and many more. Since you can’t see inside the board, the only external awareness you have about this happening is increased friction.
I’ll keep the full width front vise and the excellent screws with adjustable handles.
Everything is set and you are ready to move into the next step, which is build your own workbench, but you need to get the right design before.There are so many sources you could use by the time you want to attain the design that suitable with your needs and looking for it online should be the right thing to do. The final class for the year is a two day class and you'll build one of my favorite pieces: The Blacker Entry Mirror. The only one complaining is the FedEx delivery guy who carries the 62 pound packages up our steep driveway. The primary thing holding the bottom of the boat together is these edge to edge glue joints. It is a grip that is very balanced, one that prevents favoring one side over the other and keeps the blade nicely centered in the kerf. Lastly, the excellent Gramercy holdfasts were rarely useful due to the smaller size of most of my work pieces.



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