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I tackled the final assembly of the desk base in two phases: glue-up first, followed by peg installation. Start by assembling the two right-side outer legs into a single unit (connected by the right-side skirt at the top and the side leg brace farther down). After you clamp the parts tightly, install the eight drawer bank rails on the front and back of the drawer bank.
Finally, pull up a chair and be the first of many, many people to use your desk over the generations. When I designed and built this desk, I used some key approaches for reducing my shop’s environmental impact.
Learn more about this downloadable woodworking plan which includes step-by-step instructions, a materials list, a cutting diagram, and how-to photography.
A laminated maple top, bench dogs, and a bench vise make this a fitting centerpiece for any home workshop. Purchase the full Simple-to-Build Workbench Woodworking Plan, including detailed diagrams and complete material list. Whether you need a double, queen, or king, this bed fills the bill, and does so in grand style. Purchase the Fantastic Futon Bed Woodworking Plan, including step-by-step instructions, detailed illustrations, and a complete materials list. Every now and then, a really special project presents itself – one that helps move the woodworker into a new direction, is challenging and most importantly turns out well.
Even though I have been woodworking for almost three decades, I had never attempted a bed before. Now I have the pleasure of adding a successful bed project to the list of things I have constructed, and early in 2012 another "first" will take place.
For now, I have a recap of the design and constuction process, along with a little background about the tornado event itself since that day was so central to this project. A note about my woodworking plans: I go to great lengths to organize them so they will be easy to follow.
Thanks for the kind words Jason, but believe me the damage inflicted by those tornadoes was such that this bed is only a drop in the bucket. I would like to have seen more step-step instructions instead of having to figure out what you did and how when a picture throws in a step I didn't know anything about. Purchase the Wedge-Tenon Bench Woodworking Plan, including step-by-step instructions, detailed illustrations, and a complete materials list. Sand these flat and smooth after taking them out of the clamps, but don’t cut them to final size yet; custom trimming comes later.
Carefully position the pair of legs on the left the same distance apart as the pair on the right, then measure the length and width of the drawer bank panel required to fit in between. Bring the legs and braces together completely (without glue) when the fit is perfect, then mark and bore holes for the tapered pegs that lock these joints together.
To minimize seasonal expansion and contraction of the top, choose boards with growth rings as parallel as possible with each board face. I used brush-on urethane, hand-rubbed with pumice and rottenstone, to create a glass-smooth surface.
Use locally cut, air-dried lumber According to research by the University of Canterbury in New Zealand, it takes 550 per cent more energy to produce kiln-dried lumber than to prepare air-dried wood. Durability by design The longer your projects remain in active use, the less environmental impact they have per year.
Choose non-toxic finishes Water-based and penetrating-oil finishes don’t release harmful vapours into the air, nor do they require solvents for cleaning up.
It's easy to show you how great this mission-style sofa looks, but you'll have to build one yourself to find out how incredibly comfortable it is. By simply changing the dimensions of a few parts and the quantity of spindles, as specified in the Materials List, you can build the bed in double, queen, or king size.
It contains many photos and illustrations and even a link to the SketchUp model used for this project. I called the project "The Tornado Bed" because it is being donated to the tornado relief effort resulting from the terrible tornado out break that occurred earlier this year.
It will become my first donated project - it will be given to a family who had their home completely destroyed on the morning of April 27th.
It is offered as a e-book in a magazine format titled Making a Queen Size Bed Step-by-Step. Prior to building a project, thoroughly read through the plan and make sure you understand all of the process. It isn't the most difficult thing to do, except you have to be extra careful with a router. Even today, more than six months later, there are still articles in the local paper about the impact of the storms. Assemble the bench using eye-catching joints that feature keys and wedges in contrasting woods. The pegged mortises and tenons, square pegs and tusk tenons all came from this same inspiration. Start work on your desk by preparing the outer legs, inner legs, skirts (front, rear and side) and leg braces (side and rear). Since these mortises are open at the top, it’s not difficult to chop them out using a mallet and chisel. Rounded corners soften the look of the design, and also help edges and the finish resist wear better. Slip the front and back skirts down into the notches at the top of the right-hand drawer bank side assembly. Complete the desk base by adding anchor blocks for securing the desktop, then sand or plane all joints flush.
Prepare this feature now, along with the dados that secure the ends of the shelves and the top ends of the dividers. Penetrating finishes, such as polymerized tung oil or wipe-on polyurethane, are options that eliminate the need for cleaning up brushes. Since energy use almost always creates a significant environmental impact, the less we use, the better. A strong design in a style that continues to look good saves resources and energy while also building a heritage that increases in value as time goes on. Every time you use a chisel, handsaw or plane, you’re saving electricity while also producing less noise and dust. One of the greenest wood finishes is hemp oil, a product that Canada is a world leader in producing. We relied on inexpensive lumberyard stock and rugged mortise-and-tenon joinery to construct the base.
With only two units your barrister's bookcase does double duty as a sideboard or hall table. You can rest easy about installing the spindles because there's no need for repetitive drilling and chiseling of mortises. You can download them in the normal way; as a PDF file, but the plan becomes interactive with their IdeaRoom software. If you find something to be confusing, all you have to do is email me your question and lets talk about it. Prepare matching tenons on the ends of the skirts and bring them together with the legs for a trial fit. Tilt the left-hand drawer bank side assembly upright, over the ends of the tenons on the front and rear skirts.
Eventually, you’ll also need to add drawer guides extending from the front to the back drawer rails, but leave them off for now.
Drive screws into oval shaped holes in the edging strips, to allow for movement of the desktop across its width.
To keep things simple and rustic, I used screws to join cubby parts, covered with square hardwood pegs.
Drill holes in the desktop for securing the cubby, then mount the top assembly to the leg frame.
And you are keeping poorly built furniture from overwhelming the landfills; I hope to make this desk a family heirloom. Instead, thanks to a simple indexing jig, into the grooves in the footboard and headboard rails, ensuring consistent spindle fit and perfect alignment.
Sand these flat and smooth on their outside surfaces, then bring them together with the other legs and skirts. Later on, the cubby top fastens to the top with screws driven from underneath, while the top is secured with screws driven up through holes in the anchor blocks.
Taper the pegs’ tips, then tap them into the countersunk screw holes along with a little glue. The glass fits into a rabbet groove in the back of the door frames, held in place with wooden strips glued lightly. Best of all their IdeaRoom software is available for use on a mobile device like a smart phone or tablet.
Your process would be similar.On the Tornado Bed, I cut the panels, rails and stiles with my table saw.
The front and back legs on that side are connected with the drawer bank panel that you’ll add later.
Finally, to fit the side and rear leg braces, measure the space between the legs that the braces will span, then prepare shoulders with the required distance between them.
As you do this, don’t forget to install the rear leg brace; it has to go in at the same time. Drawer work I love handcut dovetails, but the traditional orientation of pins and tails makes them harder to admire than they should be. Also, notice how the two inner legs interlock with the front and rear skirts using half-lap joints.
That’s why I reoriented the dovetails on these drawers to show the trademark dovetail triangles front and centre.
If you take a more conventional corner-joinery route, remember that you may need to adjust the lengths of the sides, front and back if you go with rabbeted corners, biscuits or butt joints.
In keeping with the traditional theme, I set each drawer on a single hardwood runner with a dado groove cut in the centre.
These runners slide over a hardwood drawer guide fastened to the bottom of each drawer opening. Next, make matching pairs of drawer runners and guides that slide well across each other, then fasten the runners to the underside of the drawers. Wooden drawer runners will take some time to make, but the all-wood construction is worth it. Anchor the drawer guides into the desk opening if you’re using the wood-on-wood approach, which can be tricky. The position of the guides determines where each drawer sits in the opening, so location is key. Cut the drawer guides to length so they fit between the rails, then slide one drawer and its guide into position.
Arrange the drawer so it has clearance on all sides, then drive one screw into each end of the drawer guide to lock it in place.
You may need to sand the drawer guides and runners and apply more wax for the drawer to slide well.
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