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The end result is a king-size bed that consists of five pieces: a headboard, a footboard, two site boards and a centre support piece.
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Drawing 4 -- Template for decorative board with location of posts, vertical support and slats. And indeed, what I ended up with was each board being 10+ feet long, and several being substantially wider than I needed. All measurements are in inches (1 inches = 2.54 cm) because all wood measurements in the shop are in inches. I my opinion the clock starts ticking from the moment I pick up the lumber, because from that moment on everything is under my control. Before we begin it is important that we all speak the same language, so that when I use a term you know what I am talking about. Note that the parts of the top of the headboard and the footboard are all flush with each other on the face side, i.e. Secondly, it is assumed that you are familiar with the Leigh Frame Mortise and Tenon jig, how to set it up and make test joints for proper fit. While the rough sawn stock is acclimatizing to the workshop environment, it is the best time to make a few templates. Template for the headboard centre post -- Use drawing 5 following the temporary construction line. Cut the approximate lengths of the headboard rails, footboard rails, side rails, and the vertical supports. Clamp the headboard side posts to the left and right of the centre post with the faces flush and the bottom end of the posts flush.
The next step is dry-fit the rails and the bed posts, where the marked face of the rails should face to the inside of the bed.
Where two edges of rails meet (rails 2 and 3, and rails 4 and 5 of the headboard, and rails 3 and 4 of the footboard) there will be one biscuit joint in the centre of those edges. Next the biscuit slots will be cut in the bottom rails of the headboard and footboard and side rails for attaching the cleats later on.
Cut the vertical support pieces to length, and mark one face off each as the reference surface that will be placed against the Leigh FMT clamp plate. Using the same Leigh FMT setup create the mortises for the slats on the vertical supports and the top part of the bed post. After the glue of the left side is dry -- I leave it clamped for at least one hour --, glue the bottom three rails to the right side of the centre post, again place the top rail and side post for structure and clamp.
Do the same for the left and right sides of the headboard, but now for the bottom four rails, and with biscuit between each of the rail pairs. Beginning with the left side of the footboard glue, all at the same time, the vertical support to the top rail and the two centre slats to the vertical support. This is a good point to dry-fit the whole bed before completing the remaining stuff of the footboard and headboard.
Put the decorative boards against the tenons of the posts on the face side of the footboard, letting them rest on the shoulder of the tenons.
Note -- I found it easier to temporary remove the top rail with vertical support and centre slats while fitting the decorative board to the side and centre post.
Notice on drawing 3 that the decorative boards have sharp corners on either side of the side posts. Now that the decorative boards are done we can glue the top rails with vertical supports and centre slats to the centre posts, again slide the side posts over the other end, and clamp everything.
The next centre slats -- third from the bottom on the footboard, and forth from the bottom on the headboard -- rest actually on the shoulder of the vertical support. Fill up any imperfections or gaps using a good red oak wood filler and sand flush when dry. The biscuit saw should still have the same setting as used for cutting the biscuit slots in the bottom rails. I applied a wipe-on stain, and let it dry for several hours, and then wipe all surfaces with a clean cotton rag.
We created a contrast by painting the wall behind the bed in a shade of green, which brings out the medium brown colour of the headboard beautifully. I used a carpenters pencil to do all my marking on the wood, but I used a ballpoint pen to take notes for this web site. After I adjusted the Leigh FMT, using the joint alignment sight, and set it for mortises that are 1" on centre from the face of the bottom bed posts I got a nasty surprise after I routed the first mortise. This woodworkers list of woodworking plans features a collection of bedroom is for building your have bed cast including a cut lean for a business leader size queen size. This is the first part of the full set of plans for building the screw that ace am currently building for myself If you hang out with USA on my FB Fanpage. Pins more or less Woodworking ideas king size sleigh bed woodworking plans hand picked by Pinner St. I decided to design the king-size bed first using a version of the back of the Lutyens' Bench as the head board and a lower one as the foot board. Everything will be made from red oak, except for the centre support and the cleats which will be poplar.
Unfortunately it contains a few minor errors, like the spacing between the slats of the headboard should all be equal. Obviously, you can only do that when you have the woodworking machines to mill the stock, i.e. By working smart I was able to have some stock left over for building the night stands at a later date.
Stack the rough sawn red oak and poplar in the workshop with thin slats between each board to let them adjust to the temperature and humidity of the workshop for at least a week, but preferably 2 to 4 weeks. Take the list of measured lumber and decide on the most economical way to cut each piece up into the various parts needed for the bed. Don't forget to mark on the template the exact locations where posts, vertical support and slats meet the decorative board. The extra material on the back of the post we add when the post is laid out on the red oak board.
I used the disk sander first to get the back side sections straight and perpendicular to the sides, and then finish it off with my random orbit sander with #220 grid sand paper.
This is the place where the bolt will go through and attach the side posts to the side rails. Using a square extend the markings over the full width of the centre post and a bit on the adjacent side post. I suggest to use the least nice rails as the bottom rails of the headboard because the that part is most likely put against a wall and nobody sees it anyway. Starting with the left side of the footboard we only glue the bottom three rails to the centre post, but we put in the top rail as well and slide the left side post over the tenons on the other ends of the rails to give everything structure. Check also the template for the decorative boards to make sure that a accurate enough job was done so far. Trim the edges of the decorative boards where they meet in the centre of the centre post, such that there is little or no gap between them. Clamp the decorative boards to the footboard and trace where the side post and vertical support meet the decorative boards. Fit the vertical support tenon and mortise, and when that fits to put everything back together again. With the decorative board in place, put the slat shoulder against the centre post or vertical support as appropriate and trace the shape of the decorative board onto the side of the slat. Glue the 12 slats in place, making sure that they are flush with the face of the decorative boards. The Woodwise wood filler I am using is applied to the bare wood, and stains and varnishes perfectly. Now cut the biscuit slots in the cleats, using the bottom of the cleats as the reference surface. Sometimes you can find a quick fix and sometimes you throw the piece away and start all over again. While laying out the centre posts on the boards I accidentally traced the template using the ballpoint pen.
I realize during the construction that that would be quite difficult, and I went to plan B, that is to use biscuits to attach the shaped end of the slats to the decorative boards.
After I carved one rosette and tried it to see what it looked like, I came to the conclusion that the rosette was nice, but had no place on this style king-size bed. The top arch landed on some scrap red cedar under my workbench, basically breaking the fall.
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Give yourself 3 to 4 inches on each end of lumber, or 6 to 8 inches extra, because when you run material through the planer it often have some indentation in the first few inches; also called snipe. Although there are 4 different posts, only one template is needed as that can be used also for the other posts by following the instructions further down. Mark one face off each rail as the reference surface that will be placed against the Leigh FMT clamp plate. I use a sanding block with 220 grid sand paper because the jointer and planer leave a very smooth surface already and only a little bit of sanding is needed.
Trace the template on the boards and saw them out using a band saw just outside the outline. Make a bracket from a thick piece of scrap oak with a piece of MDF screwed to the side such the MDF is square with the bottom. Glue the slats against the vertical supports of the headboard, and again slide the side posts over the ends for structure and clamp everything. With the bolts in place, the nails and the rare earth magnets in the bolt covers should keep them in place on the side posts over the bolt holes.
Lesson learned is that the longest required boards should be taken from the straightest rough sawn lumber. Also that seemed very difficult to do if not impossible, and hence plan C, that is to glue the shaped ends to the decorative boards and securing those with an optional finishing nail. Luckily the damage was minimal, and I could fix it with a little sanding, stain and varnish.
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Pins well-nigh DIY Headboards & Beds manus picked by Pinner Katy Manz See more about diy headboards program beds and woodwork plans. All wood joints are mortise and tenon and are sized according to the capability of the Leigh Frame Mortise and Tenon jig.
Using a square and using the face of the posts as the reference surface extend the markings to the inside side of the side posts and to both sides of the centre post.
Then cut the same mortises on the bottom part of posts but now 1" on centre from the face of the posts. For example, I label the left rails of the headboards on the left tenons from top to bottom as HL1, HL2, HL3, HL4 and HL5.
Clamp everything, making sure that the vertical support is tightly clamped against the top rail and that the slats are tightly clamped between vertical support and centre post. Use these markings to determine the centres where the side post and the vertical support meet the decorative board. Sand the edges of the decorative boards using a sanding block with 220 grid sandpaper until absolute smooth. Place the shoulder against the centre post, mark the other end where the tenon of the vertical support begins, and cut off the excess. Optionally pre-drill a tiny hole from below (at an angle) through the shaped end of each slat into the decorative boards and carefully hammer in a small finishing nail.
Although the sight and its rails looked clean, after I disassembled them there was obvious wood dust build-up that caused the problem.
JRL Woodworking Free Furniture Plans and woodwork Tips http ana 2013 04 plans king size fancy farmhouse Pins about Woodworking ideas hand picked by Pinner St. David Landreth come across more than Platform Bed Woodworking Plans You can build this king size bed which. Unfortunately, the mortises in the decorative boards cannot be made with the Leigh jig due to their irregular shape, and have to be made by hand.
Then alternate running the two sides through the planer until the desired thickness of 2".
Mark the centre of the biscuits on the edges starting in the centre and spaced them 11" apart. This is a good time to also mark the side posts as left and right; I do that on the top tenon. On the bottom side rails there will be 7 slots, in the centre and the others spaced at 12" on centre. Don't glue the top rail or the side post, because you will not be able to put in the vertical support and slats later. Those spots need to be meet the shoulders such that there is little or no gap between them.
Draw also a line through the centres parallel with the face of the board, and mark where the ends are of the required width for the mortises. With the decorative board in place, put the slat shoulder again against the centre post and trace the shape of the decorative board onto the side of the slat.
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After cutting the slots leave the pencil markings on the bottom edges so that it will be easy to copy those to the cleats later. Dry-fit the top rails in the centre posts and copy the centre of the slat marks from the centre posts onto the vertical support.
Do not yet sand the edges where the decorative boards meets the posts and the vertical supports. Clamp the decorative board against the bracket such that mortise surface is flush with the top edge of the MDF.
Next joint an adjacent side of the cleats to make that straight and perpendicular to the first one. Put the headboard and footboard cleats in place and transfer the biscuit centre marks onto the bottom of the cleats. Fixed the mortise by glueing a scrap piece of wood on the side that was to far out, and after the glue was dry I re-routed the correct mortise again.
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Run the face side of the posts over the jointer so that they are straight and perpendicular to the sides. Don't change the setting of the biscuit saw either as that same setting is needed later for the cleats. Take away the excess material but stay shy of the traced outline from the decorative board. Lesson learned is to check the joint alignment sight regularly against the markers on the cutter opening with a straight edge. Next position the bracket with board under the drill bit and clamped the bracket to the drill press table. When the tenon is of the proper thickness, mark the matching mortise slot on the decorative board and cut the mortise. In order to slide the tenon into the centre post or vertical support from below, it might be necessary to sand off a bit from the top side of the end of the tenon. I put markings on the end grain of each board so I can easily see how I should feed a board. Accurate bottom and top face measurements is important as that ensures the correct spacing between rails and between slats later on. Keep also an eye on the gap between the two decorative boards to ensure that it stays close. Do not chamfer the back yet as it is easier to trace the shape of decorative boards onto the remaining slats. Joint one side straight, rip the other side through the table saw and make a few passes over the jointer to get a width of 3". Once the tenon fits in the mortise, gradually chip away at the sides of the slat so that it has a perfect fit with the curve of the decorative board. Cut the remaining slats to the approximate length (see material list) and mark one side as the face side.
Mark the centre on the bottom of the side cleats, match that to the centre biscuit marking at the bottom of the side boards, and transfer the other marks for the biscuit centres to the cleats. At the bottom of the backside take a bit of material away, just enough so that you can get a fingernail or screw driver behind it to remove the bolt covers from the side posts. Glue the slats against the centre post while sliding the decorative boards in place for structure. In order to slide the tenon into the centre post from the face side, it might be necessary to sand off a bit from the back side of the end of the tenon.
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