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We fell in love with barn-style track systems that are hanging gorgeous doors in and on all the design magazines and websites right now.
So Scott spent weeks designing and putting them together himself, for a total of less than $120 (not including tools). He is so extremely thorough and pays so much attention to detail it kinda makes my head spin.
Click here to access the materials list, which includes the tools needed (the big ones being a miter saw and bench grinder). To start, you’re going to attach the track wheels to the bars that will hold up your doors.
The rod and the flat bar need to be held in place (preferably by someone else standing on them) as you continue to hammer the flat bar until it’s folded. Please be careful when you cut the excess off at the top near the wheel that you don’t hit the wheel with the blade. The key ingredients for the track system are the wooden backboard, the steel track, and the spacers between the two, which rest atop the washers.
For two or more doors, you’re probably not going to find a steel piece long enough to have a continuous track. To make our own spacers, we bought a steel pipe and cut it to length using the miter saw with the masonry blade. We left specific measurements out of the track design because it’s going to vary based on your specific use. If you want to stop the doors in the center of the track, repeat this process with two stoppers in the middle like we did. We aren’t including instructions on how to make the doors in this tutorial, though we hope to have them up shortly in a separate tutorial.
We laid the doors back down to get them out of the way, and Scott used that line to attach the track to the wall, lining the top of the back board up to the line. To attach the wheels and bars to the door, we set the doors back on the drywall sheet, and I held them against the closet as Scott placed the wheels over the track and marked where he wanted them to be bolted to the doors. You’re going to have to re-measure for each wheel because the measurements may vary slightly.
One final safety feature we added to ours (after my many visions of our rambunctious children somehow managing to pull the doors down on top of themselves) are these back door roller assembly pieces and an aluminum c-channel strip.
The rollers attach to the wall, near the corner of the door opening, and the c-channel strip runs the width of the door along the backside.
While we tried to be as thorough as possible with this, it’s certainly possible we missed some things, so please chime in in the comments section with any questions you have. Christina - I wish your husband would consider actually making the hardware system and selling it on Kickstarters.
I am not a handiperson, nor is my spouse, so we can’t do what your husband does here.
Cathy Minner - We just bought the barn door hardware and paid the $400 and yours is just as good. Round Barn Door Track - […] DIY Barn Door Track Tutorial Between the hardwood floors, our entire home office, the kitchen table, and now these closet doors, hung from a barn-style track system that he designed and engineered himself, we have saved tens of thousands of dollars to get such custom touches in our home.
I thought I would share what I’m doing with my limited budget (after the recent price increases in materials over the last month).
If youre hanging a rod inside the window trim you dont have to find any studs or any solid wood to screw into?
Flat track sliding door hardware installation involves the installation of a track along a surface. All of our roller assembly and hardware products are made out of steel and machined castings with a stainless steel axle.
We also offer sliding door hardware, tubular track hardware, and stainless steel door hardware.
First, he got a piece of double track (the kind that’s attached to the top of mirrored sliding closet doors) and separated it in half- so instead of two tracks, there was only one track. Great idea, perfect answer to a narrow hallway that my current door opens into, with the door gone, hallway gains an inch or so, and the door knob that’s always catching pockets and ripping pants would be gone! Hey Juleen, I’m totally planning this project for my office, would you mind sharing a few more details?
Thank you for sharing – we have been looking for a barn door for our closet – will be doing this instead! I am remodeling my bathroom right now and I was trying to explain to my husband what I wanted for a door.
If you used a heavy piece of crown molding turned upside down to receive the hardware setup, the top would be really unusual, and still come out far enough to clear the door frame. We haven’t tried this just yet, but I will be either ordering the $30 from Amazon or the $80 from the other site.
I enjoy writing and taking pictures, and adding pages to this place whenever inspiration strikes. I confirm this is a personal project inquiry and not a promotional message or solicitation. Our custom-deisgned and built sliding door series with aluminum hardware, with inserts comprising white melamine, white lami glass and custom back-painted glass. NOTE: as of April 2015 the Wenge finish for door hardware has been discontinued by the manufacturer. NOTE: as of April 2015 the Wenge finish for door hardware (as shown in the lefthand set of doors) has been discontinued by the manufacturer. That said, most of the tools would likely be found in your garage if you’ve done a few home-improvement projects. Scott started the bend by laying it over a piece of the bent angle steel on the floor with about 6-8 inches sticking off one side, standing on top of the steel bar. Hammer the flat bar another 90 degrees until the bar has completely folded over. Keep the rod in the seam of the bend the entire time so your bend is curricular to allow head space for the wheel.
Using a crowbar, pry the bent end of the bar away from the straight end to make room to insert the wheel. I held the doors in place while Scott placed the track on top of the doors, resting the bottom of the steel bar of the track directly onto the top of the doors. These are steps you can only take AFTER you’ve assembled your doors and attached the wheels to them.
A DIY Barn Door Track Tutorial that will leave you with a gorgeous custom piece that looks like something out of a design magazine.
Please be sure to leave your comments in the blog comments portion and not the Facebook comments portion since I don’t receive notification of Facebook comments on here and may miss your question. I too have been a fan of the barn door look but price tag steered me away from the thought.
An Easy Pennant Tutorial - […] felt and I hot glued them to ribbon to make streamers for our background, which was set against our barn doors in the office.
A sliding door attachment is added to create an operable door that looks great and is 100% functional.
We’ll definitely be trying it out here at TLC when we get around to working on our master bathroom door project! I found a kit at Home Depot specifically for this purpose and with the premade door it was all less than $60. We have since put in a double pair of french doors ($20 each from the habitat reuse store) that i frosted with window film ($18 from lowes) and i now finally have bathroom doors!!! Not sure if the price is lower than the double track (split) but it was definately less than commerical sliding door hardware. We used an inexpensive flat door, then covered both sides by designing and installing a laminate flooring.
We’re about to move into a rental house that we hope to be in for the next few years while my fiance and I get married and finish grad school.
You can even hide the upper hardware track if you want by offsetting a second piece of finished wood an inch and a half down, finished the same as the piece that is holding the track but perhaps not quite as thick dimensionally. Ideal for closets or as room dividers, our european doors feature smooth rollers and aluminum hardware, with endless options for insert materials and looks.
Upper and lower sections are white laminated glass (aka 'white lami') with a 12" high band of white chocolate melamine in the middle, joined with mullions. We searched high and low for a tutorial that would tell us how to re-create the rustic-meets-modern look of this exposed hardware, but couldn’t find any that were detailed enough or produced the look similar to the kits we would buy if we had a limitless budget.
Again, use motor oil if needed to keep your bit from dulling, and use the grinder to re-sharpen your drill bit as you work. With a little tweaking here and there I removed a pocket door and replaced it with a 5’6″ door that looks awesome! In usual case the door is simple and there are no excess gap or lack of space for bifold door structure.
Flat track sliding doors are perfect for indoor or outdoor settings and the hardware that we offer is durable and stylish enough to use anywhere within a large building or in a home. Ductile iron rollers in three sizes; black powder-coated with stainless steel pins and cast iron track standoffs. I really love that look and wanted one for our hallway, but barn door hardware is expensive, man! I have home depot and Lowe’s here where I live, and I’d LOVE to know how you did this!!
The house is adorable, but definitely on the small side, and the closets in both bedrooms have no doors. My dad is doing a project like this for me, but we can’t seem to locate the double track piece. All of the closet door tracks I find seem to include a bottom track that they tell you to use, and I was worried about how much weight the top tracks will hold. Shown here: Niagara profile, with combination of White Chocolate and Cocoa Bliss melamine inserts.
Our sliding door hardware is made of aluminum and features smooth-running rollers that won't jump the track. And hopefully you can understand why it’s taken over a month to get it up after I let you all peek at our doors this summer. To prevent from burning out your drill bit, you may want to dip your drill bit periodically into some engine oil. You can also use the grinder to smooth out the cuts at the ends and where the holes are drilled.
There is a public photo album of my finished product on fb that shows how these instructions can be used to create a rail system of any size. Me too! But check it out, I received an email from a sweet gal named Brier this week, and she and her hubby figured out an easy way to get the look for less. I tried to justify spending twice what we paid for the door itself on the hardware, but that didn’t fly. Luckily for us, my husband is a genius!
I have painted the wood support beam the same color as the wall and it just about disappeared.
Anything that opens out in the room would take up too much precious floor space and I wasn’t really thrilled about just hanging up curtains to cover them. He’s a construction guy who bought the house and completely gutted and rebuilt it, so maybe he would even do it for us if we bought the materials!
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Published at: Cheapest Sheds