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Making the Most Out of a Small Woodworking Shop As woodworkers we all love to look at the latest and greatest gadgets to use in our shop and then find that we ask ourselves where we would put them. Making the Most Out of a Small Woodworking Shop As woodworkers we all love to look at the latest and greatest gadgets to use in our shop and then find that we ask ourselves where we would put them.
Dry-fit the bookcase using clamps, then take accurate measurements of the distances between the shelves to determine the actual size of the dividers and back panel. Take everything apart and begin jigsawing some details, starting with the arched feet at the bottom of each side. Take the time now to mark the positions of the hinges that will hold the front skirt over the hidden bottom shelf. Run a bead of glue along the back of the shelves and dividers, and in the rabbets at the backs of the two sides. Sand the front edges of the bookcase, as well as the insides of the window openings, taking care to remove any paint drips. Next, cut the two inside roof base pieces, ripping two edges at 17? from square to match the angle of the gable ends. Now, cut out the remaining parts of the left and right roof sections and attach them to the gables. The side roof sections need to have two of their sides sawn 17? from square to match the gable angles. Again, use an angle 17? from-square, this time for the sides of the roof (forming a 73? bevel). The last construction step is to make the skirt that wraps around the base of the bookcase. My paint pattern included a grey stripe in the place I marked off earlier to create the illusion of walls between the houses. I recommend waiting a few days for the paint to dry fully, then apply two coats of clear urethane over the entire project for an extra layer of protection.
Now that you have flexed your imagination with this project, let your kids do the same as they fill it with their treasures. The total cost using construction grade boards is about $45, plus 1 hour to sort through a pile of boards. If not, you could make a longer plywood cutting jig, or you could cut it the not-so-accurate way of following your pencil line. May you feel a sense of accomplishment every time you look at your completed Kreg bookcase project! You will find an extensive list of tools and materials necessary to build your bookcase in the tools and materials checklist, but let's simplify things a little and look at the basic components you will be working with to build your bookcase. Before you begin your project, you will want to become familiar with the woodworking terms shown below. Materials Because of the size of the lumber involved in this project, you need an extra person to help with cutting some of the wood.
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You can build yourself a compartmental box for all of your fasteners or buy some plastic boxes and put them on a shelving unit.
Design your rack to keep your material off the floor or use waste material to place on the floor before stacking any material on it.
The easiest way to store hand tools is to build a compartmental box with a cart with locking wheels under it. These hold the two kinds of vertical dividers-tall and short-that you’ll be cutting later. Starting to paint now, while parts are separate, is a lot easier than waiting until the whole bookcase is assembled.
Predrill the screw holes now, while the area is still easily accessible; you can even go as far as installing the hinge mounts. The coats of paint you’ve applied will probably have tightened the fit of some of the dados. Since the bookcase is prepainted, any glue squeeze-out will wipe off easily with a damp rag. Apply iron-on wood banding to cover the front edges of the plywood, the inside edges of the window openings and also along the top of the sides.
The two swinging-roof sections must be slightly shorter than their fixed counterparts to allow clearance for opening.
It may take some trial and error to find the optimum position for the hinges to get lids that close flush.
Mark the locations for the Euro-style hinges, 22.5 mm from the top, then drill 35-mm-diameter holes for the hinge cups.
Similar to laying a pattern out on a piece of cloth, often you can cut several different pieces of the same thickness of wood out of a single piece. They can help guide you in making material selections as well as making special orders for a type of wood you may desire for a project.
Free Woodworking Plans Bookcase Headboard i prefer to have mine on the same type of cart which my handtools are on which allows me to move it around.
The fact is we all probably need to get rid of our junk and organize the things which we regularly use.
Whatever hand tools you use commonly will be readily available on this mobile cart so build it according to what you will put in it.
Water-based primers raise the woodgrain, so once the primer is dry, use 220-grit paper to sand the surface lightly to a nice smooth state. Lay the bookcase face-down on a flat surface and check for square by measuring diagonally from corner to corner. Therefore, hinge mounting strips need to be added inside the top section of the roof compartments. With the prices of quality wood furniture increasing, many do-it-yourselfers are making their own custom pieces. It is a good idea to add up the total number, of board feet, being careful to make sure you group short pieces in a board with long pieces to minimize waste.


To speed progress and accuracy, start with one large piece of wood that’s a little more than twice as wide as a single side piece.
Drill an access hole in each window opening and use a jigsaw to cut out the waste, then round off the edges with sandpaper.
Follow any painting pattern you like-I used primary colours for each house, then white for the top and bottom of the shelves, and grey for the roof, outer edges of the shelves and the skirt. Take extra care with this piece, as the other pieces will reflect every bump or flaw you leave behind. Trace the foot cut-out from the bookcase, make the cuts with a bandsaw or jigsaw, then sand smooth.
In this article, we are going to show you the correct way to build a lovely bookcase in your own workshop. A block plane would work as well, but you will need to use a chisel to get into the corners.
Choose which roof section is going on the left and which is going on the right side of the bookcase, as the two need to be mirror images of each other. I prefer to have mine on the same type of cart which my handtools are on which allows me to move it around. This seam will be covered later, either by the dividers or by a grey stripe that you’ll paint on afterward. As you build this project, remember, every new skill and technique you learn building this bookcase can be carried over into other woodworking projects. When you’re done, label the five shelf boards to keep track of the top and bottom, front and back edges. You can leave the rear-facing side of the back white if your bookcase will always be against a wall, or paint it the three colours of the three houses. Finally, affix the master pattern to one of the pieces with double-sided tape and lay it down on your router table. Normally this wouldn’t matter with identical parts, except that the divider dados have to be placed in specific positions. Chuck a flush-trimming bit into your router, adjust the height of the bit so the bearing rides only on the pattern, then switch on the router and rout the remaining waste from around the master pattern.
Softwoods, like pine, are more prone to dents and scratches and do not have the durability of hardwood.
This type of wood was selected because it holds its shape, is strong and durable, and has an easy to work with flat surface (free of knots). Plywood is recommended in this project as individual boards would have considerable movement depending on climate conditions for this size of a bookcase.



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