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1 x 4s – You need enough to create five braces that will cover the width of the door (the width of the door is the height of the daybed) plus half the length of the leg of the daybed. I started the build with the head of the bed. Since the wall space at the head of the bed is 54 inches, I knew that side of the daybed should not be more than that length.
Because the doors I’m working with are paneled doors, I wanted to cut the door so that the middle panels remained intact. Using my RYOBI circular saw, I cut enough from each end to end up with a headboard that was 54 inches long.
Once I cut the door to size, I wiped it down to get the sawdust off of it and it was ready for paint. I painted the front side of the doors before attaching the braces to the back, but you could do it either way.
Because I used the chalky finish paint, I needed a protective coat on the paint so that the paint didn’t flake off.
Once all that dried, I flipped the door over and attached the braces and legs to create the sides of the daybed. Note: if you are putting the legs of the daybed on the same side of the door as where the hinges used to be, the legs may fit snugly into those cut-out areas of the door. DIY, repurposing, and home decor projects and tips - plus exclusive content - delivered right to your inbox! I have log walls so I think some jumbo counter sunk screws should work, I think your project is amazing because like you I have a small room and when you shove a bed against the wall for more space it looks like you shoved it against the wall for more space and your door idea looks like the space was planned for it. Dogs Don't Eat Pizza will not be responsible for any injuries or damages caused by any attempts to recreate the projects listed on this blog. Pros discuss a complex trim problem: The intersecting circular arcs resolve to an ellipse, but that doesn't make it easy. I've run across this a few times over the years and we always just make a pattern when it is possible, then bandsaw the trim to the lines. Whenever I run into a situation that requires this, I have a Flexible Moulding made to order for any profile. Next, you would simply cut the moulding out of this blank using the correct moulding radius. It is not the making of this that is my biggest problem, it is getting the pattern of what to make. What I am looking for is a process that gives you a radius analytically to determine the arch required. So, the alternatives are to either knock the opposite side half round out of true radius as you described, or knock the jamb out of perpendicular to the two wall sides. It would seem you need to increase the casing diameter to coincide with the offset at the thickest or thinnest point of the jamb (you'll have to determine which is the better choice), but keep the casing top center points lined up vertically. After the forum thread last year about the helical stair rail, I wrote a spreadsheet for its calculation. I think that anyone reading this should play around with a mockup to completely understand what is happening with the changing dynamics of a helix. If the jamb you need to case is a true radius, you determine the arc length from inside finish jamb to inside finish jamb plus twice your reveal or margin, and this equals the major axis of an ellipse. If you have a question regarding a Knowledge Base article, your best chance at uncovering an answer is to search the entire Knowledge Base for related articles or to post your question at the appropriate WOODWEB Forum. When you post your question at the Forum, be sure to include references to the Knowledge Base article that inspired your question. Your home will make a lasting first impression when people see this unusual and gorgeous accent.


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I wanted to keep the queen size bed in there for guests, but move it so that there’s more space in the room. As long as you find doors that are the same width (which becomes the height of the daybed), you’re good.
This took multiple cuts, so if you are going to do this project and cut down a door this way, bring patience. I didn’t cut the second door down because I wanted it to be the length of the mattress.
I knew that this brace would be enough because it reached to the middle of the door and I had the full-size braces on either side of it. Obviously, I needed a way to attach the legs to the door to create the sides of the daybed.
I used two screws at the top, middle, and bottom of the door – the thickest parts of the door. If you decide to put the legs in these spaces, where the hinges used to be, just make sure you do this for both doors, or else you have to account for the difference in the height of the legs. For the shorter door, I used two braces and two legs; for the full-size door, I used three (as pictured above). I’ll have a post this coming up week about the guest room – including the wall paint and trim!
Please be sure you take all safety precautions when using a power tool or other dangerous objects or materials and read the instruction manuals to familiarize yourself before using them. I usually have a 3 week downtime for this procedure, but it sure beats the heck out of doing the math on a double radii. This would allow you to laminate up a curved blank that is wide enough and high enough from which to cut the moulding. A simple way to accomplish that is to first cut the moulding out of bending ply and then lay that ply moulding on the bent blank.
In the particular application that I have right now, one side of the opening is flat with an arched piece of trim. For more boring info than anyone cares look at George Collings book, Circular Work page 78 and 79. However, you can't just increase the diameter of a half round as you stated, as it would get taller as well as wider. Since the casings are high impact visual points on both walls and a minor out of square issue with the jamb would be barely noticeable, I think the solution becomes obvious. This will force the jamb to be out of square with the face walls, but as I said, that should not be noticeable. If I understand correctly, you are saying that the cylinder radius would be the radius of the spiral rail in plan view. If so, then you would need to know the radius of the wall in plan view, and the rise and run of the helical curve in elevation view. Then, your rise from springline or radius line plus your margin or reveal equals your minor axis.
The more information you provide with your question, the better your chances are of receiving responses. Sign me up for free emails from Fine Homebuilding with the latest news, tips, and techniques.


Tolkien manuscripts and artifacts, architect Peter Archer went to the source—the fantasy novels that describe the abodes of the diminutive Hobbits.
If you are fortunate to have a home with an existing arched door, consider upgrading with one of our handcrafted wooden doors. In addition to the variety of styles offered, we also offer different glass options, various sizes of doors, and even further customized options. There are many options to choose from including double doors (each half arched), single doors with an arched frame, single doors with a rectangular frame, and even such classics as those built with a speak easy! Since our company is not a standard manufacturer, we can help you choose a door you will love, and stay within your price range. The beauty of arched or round top doors can never be adequately expressed with words - this is a must see for yourself! I used the chalky finish paint because I wanted a matte finish and I loved this bright, happy color. I used Varathane Triple Thick Poly in a satin finish; that way, I only needed to apply one coat.
Then, I clamped the leg to the bottom of the brace, tight up against the bottom edge of the door, and screwed the leg into the brace.
I screwed the corner braces into the doors at the top, middle, and bottom, to create maximum stability. Then Dear Husband and I replaced the box spring, bedskirt, and mattress, and I made the bed. For example, if your wall has a 60" radius on an outside curve, you would make up a 60" radius bending form. Bottom line, though, is that you first have to make up some sort of curved blank that matches the wall radius, and then cut the door or window top radius out of that blank.
How much you cut will depend on the size of the daybed, the size of the door, and the panels of your door. I didn’t photograph this because Dear Husband and I had our hands full keeping the doors together while screwing the braces in. If you are uncertain about any project, please consult an expert before attempting any projects on this blog. If you have the radius of the floor plate of the wall that frames the stair, when you stand it up in the air to the proper rise, it elongates the radius by what formula? Also, then, the hypotenuse when laid out as a full circle, would give you a specific radius. Is that radius calculated by the fact that every circle of a given circumference has a specific radius? You can't take a template that is cut to a 3'-6" radius and lay over this form or backside. When wrapped around the cylinder, the hypotenuse (13.93) of the paper right triangle becomes a helix.
It stretches over the length of this convex covering to where the pattern needs to be a larger or stretched out radius to fit. Put the 2 wires end to end to make a circle, and you can see the different radius they make compared to the 4" diameter pipe (2" radius).



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