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Door-making is not as difficult to master as you might think, and this project will give you all you need to know to build a simple interior door. Making your own doors is not as difficult as you might imagine, and the design possibilities are almost unlimited.
I cannot emphasize enough the importance of using dry, straight-grained lumber for a project such as this. The materials list shows the material required to make one 30" x 80" door, a common size, but it can easily be adapted to suit doors of other dimensions. There's nada the like the feeling of seeing your how to build a simple wood screen door youngster children grin knowing that they are happy.
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This video should quickly show you how to make a puzzle box that is opened using centripetal force.
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Knotty pine is inexpensive, easy to work with and the knots can be sealed to prevent them from bleeding through the painted topcoat easily by applying two coats of shellac-based primer.
When I began this project, the moisture content of this material was approximately seven per cent, which is just about the perfect level for making doors and means future dimensional changes of the frame should be minimal. The ends of the brace should be kept back about 65mm from the end of the ledge as shown below.
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