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After cutting all four posts to size, bevel the top edges with a mitre saw or tablesaw blade tilted by 45°.
The storage area for the corkscrew consists of a shallow tray suspended between two long stretchers that hook over the tops of the lower side rails. When you’re dealing with smaller projects like this one, it’s much easier to sand all parts prior to assembly.
For my project, I used a coat of red mahogany gel stain to enhance the natural colour of the wood, followed by three coats of wipe-on polyurethane to provide long-lasting protection. We have always wanted a vintage-style wine rack for our dining room – and the frigid winter temperatures that swept through Ohio last week gave us the perfect opportunity to finally create it! So we braved the cold in the garage to cut all of the pieces – then hustled back inside to assemble. We were able to create the piece for little cost utilizing reclaimed barn and pallet lumber.
Next came putting all of the pieces together – always our favorite part of any project!
Once the sections were all together – we checked for square and then nailed in the top and middle shelf boards to complete the wine rack.
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Next, prepare 1?2"-long x 1?2"-deep x 3?8"-wide mortises for the tenons on the ends of the horizontal side rails, and 2"-long mortises for the arched crowns that cradle the wine bottles at the top. It’s easier to prepare tenons on the ends of the crowns now, before cutting the curved shapes.
A precise fit is essential, so don’t rely on length measurements given in the materials list for this part.
Cut the stretchers to size and prepare 1?2"-wide x 1?4"-deep dados at the locations indicated in the plans, to receive the tray ends. While you’re at it, use your sandpaper to roundover slightly all the crisp edges on the parts. Begin by clamping the sides of the corkscrew tray together, with the bottom panel in place. Your friends and family will think you spent a fortune on the wood and be thankful for the time you spent making a gift by hand. We then nailed a straight edge guide board on each side to align the ladder rails and keep them exactly 10″ apart.
For a little extra strength – we did apply a drop of glue to each wine strip before nailing.
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If your wood ends up being slightly less than 1" thick after running it through the thickness planer, you don’t need to worry; just reduce the dimensions of the posts accordingly. While you’re at it, cut out the blank for the upper rails and complete 2"-long x 1?4"-deep x 3?8"-wide mortises on the inside faces to receive the ends of the wineglass rack that come later.
It’s best to dry-fit the wine rack parts, then measure the gap between the rails for yourself.
Whenever I’m working with darker woods, I use a dark-coloured woodworking glue to help conceal glue lines. The jig held it all perfectly in line, and in about 30 seconds and with the quick pop of a couple of nails at each glue point – we had a completed ladder section.
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My lumber dealer suggested African mahogany (often referred to as khaya), and it proved ideal. I used a mortising machine to make my slots, but you can also clear the waste material by drilling a series of connecting holes, followed by some work with a sharp chisel to square up the sides. You may as well prepare the tenons on the ends of the side rails at the same time because the set-up is basically the same. Complete the cuts at the tablesaw with your mitre gauge tilted by 5° to either side of square to form the tapers.
After assembling the tray, apply glue to all the mortises and assemble the rest of the wine rack.
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I like to make my tenons a little on the tight side to start, then fine-tune the fit with a chisel or block plane.
After all the tenons are complete, prepare a couple of cardboard templates to lay out the curved profiles for the crowns.
I completed the wide arcs using a set of trammel points, and a regular compass for the smaller curved recesses that hold the wine bottles. Cut out the templates and transfer the patterns to the crown blanks, cut the shapes with a bandsaw or scroll saw, then sand all edges smooth.

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