Woodworkers journal miter saw station,how to build a shed with a porch xl,storage barns akron ohio 1851 - Videos Download

Whatever the reason, I’m appreciating tools with built-in worklights now more than ever. How can we be sure our projects whose primary feature must be functionality are all we want them to be?
Last fall, I wrote a post to pick your brains about what you do, if anything, with skid lumber. Now, the company’s blade brake technology can protect end users wherever they need to cut wood — in the workshop, on the jobsite or out in the yard. Our easy-to-use patterns will take you through the trammel routing process for making your own Longworth Bowl Chuck. Right-sized, loaded with features and ready for double-duty in your shop, this downdraft table is designed around specialty panels that hold your wood steady and protect it while sanding.
Customize your table saw by replacing one wing with this convenient and floor-saving router table. This jig allows you to cut out or shape accurate circles, semicircles and arcs using a standard jigsaw or router. Enhance your table saw’s cutting quality and safety with a zero-clearance throatplate.
Five years ago, Rockwell Tools rolled out a brand-new line of handheld power tools at the National Hardware Show. Craig Taylor, vice president of marketing for Rockwell Tools, recently provided me a more formal introduction to this growing line of DIY and woodworking power tools.
Taylor reports that over the past year or so, Rockwell has made significant strides in earning the trust of professional tool users. RIDGID also equips it with rubber feet for added stability, a storage tray and two 12-in.-long repositionable work supports. RIDGID’s Mobile Miter Saw Stand (model AC9946) sells for $199 and includes a three-year limited warranty. Have you ever wished you could try out ALL of the miter saws on display at your local big box store?
Imagine opening the box of a BRAND-NEW miter saw every month, with a sparkling tool inside just waiting to make project parts for you?
For just two semiannual dues payments of $29.99*, BMG will send you the latest from today’s hot new miter saw models.
Then, once the first saw arrives, you’ll be sent another new saw next month, and every month after that to try out – RISK-FREE!** You choose the saws you want to buy, and send back the saws you don’t***. If you need a table saw that stows and goes, one of these five portable saws could be a great fit. About three paces from where I tested these portable table saws sits my late-model cabinet saw. No matter the model or price, a table saw should cut a range of material thicknesses and hold its settings accurately. While DeWALT’s DW744X is the only model here without wheels, the saw is otherwise well appointed. Portable table saws enable you to carry out sawing tasks wherever they’re most convenient: on the deck, in the basement or out in the yard.
The guard is a clear plastic split configuration that offers good visibility of the cutting area.
DeWALT’s soft-start motor was powerful, and feedback circuitry keeps it cutting with consistent torque under load.
Changing rip fence settings on the DW744X involves unlocking the fence rails and rolling them in or out on rack-and-pinion gears — the fence moves with the rails. Rockwell is the “freshman” brand among the other longer-standing benchtop power tool companies represented here, and its table saw revealed some “first rodeo” shortcomings.
Rockwell’s RK7241S has extra-long rails that provide 30″ of ripping capacity — helpful for splitting full-size sheet goods. Rockwell provides both a splitter and a riving knife to help prevent kickbacks, but the smoky-colored plastic guard isn’t as easy to see through as other clear guards. While the blade tilt scale on this machine is easy to read, the tilt lock lever is small and could be hard to lock or loosen for people with limited hand strength. The RK7241S has two sturdy tubular legsets that fold down and lock, and one becomes a convenient handle for transport.
Dust collection is passive on this tool: it simply falls down through a circular grate and into a cinched fabric bag. It’s easy to raise or lower the saw’s riving knife for making either through or non-through (dadoes, rabbets, etc.) cuts, and blade changes are simple with one wrench and an arbor lock lever — the only saw here that doesn’t make this a two-wrench job. I’m not crazy about one feature, and it’s common to three of these five saws: to tip the blade, you unlock a lever behind the blade height hand wheel, then swing the undercarriage up to the angle you need before re-locking the lever.
After a couple of hours of cutting, very little sawdust was left on the floor — it routed neatly through a shroud that surrounds the blade and on into my shop vac. Bosch engineers deserve kudos for the Gravity-Rise stand, and it’s a design some other manufacturers should emulate. These jobsite-ready table saws should have sturdy mobile bases, and Bosch’s Gravity-Rise design is an exceptional example. All in all, Bosch packages convenience, capability and woodworking “chops” into this machine.
Setting up or taking down Craftsman’s spring-assisted stand is a six-step process, involving various release latches. Four of these five test saws, including Craftsman, have 2-1?2″-diameter dust ports that enable shop vac-assisted dust collection.
At day’s end, I think this little machine is what it is: a portable, light-duty table saw for occasional work. RIDGID provides a robust rip fence with T-slots for featherboards, plus a microadjuster for nudging it to a final setting.
I like the saw’s blade height wheel: it has a separate outer geared rim that tips the blade.
RIDGID provides geared control on the blade height handwheel for setting and locking bevel angles.
To set up or store RIDGID’s rolling base, step on a foot release and pivot the handles up or down. When I switched blades, I did find the locking lever for the riving knife very stiff … not sure why.
Just to let you know, Ive had a rigid table saw for 10 yrs now and I’m still trying to burn out the motor.
Those bottom corners may look impossible, but a simple tenoning jig and table saw setup make the work easy. When my brother got wind of my making Dad’s flag case, he asked if I would make one for his father-in-law’s flag as well.


I did a little research and found out that these flags are called burial or internment flags. While it’s true that internment flags are all the same size, there are plenty of folks out there with a flag that isn’t flying anymore, but still has some special meaning to a family. In the meantime, while I was making my mockups, I’m thinking to myself… “How the heck am I going to cut those steep bottom miters?” After much experimentation, the solution hit me. Rout the rabbets for the back on the rear edges of the sides and bottom and then clamp the main case pieces together using band clamps. Band clamps are a fast and sure way to clamp together the bottom and sides of this complex shape.
Bruce Kieffer is a professional woodworker and frequent contributor to the pages of Woodworker’s Journal.
This project was featured in the magazine several years ago and the plans are still very popular.
The upright back and sides effectively confine the dust and direct it down into the vacuum chamber. In the company’s professional tool line, they offer circular saws, recips, jigsaws, corded and cordless drills, angle grinders, sanders, miter saws, bench grinders, a plunge router, power planer and a unique sawhorse with integral vise called the Jawhorse™ . Taylor hopes that, as we move past the current recession, those who would have hired to have projects done several years ago will now consider doing that work themselves. Built from heavy-duty tubular steel for durability, the stand has a pair of quick-release mounting brackets that make it compatible for mounting most sliding and compound miter saw models. Residual sawdust on the saw qualifies as “damage.” Damages are the sole responsibility of Club members. And that’s why we’ve rounded up these five premium portables to pick a “Best Bet” for woodworking.
So, after installing a new Freud hi-ATB thin-kerf blade in each saw, I made repeated rip cuts on MDF, resetting the fence each time to check for consistently thick offcuts. It’s got a unique rip fence design: instead of sliding along front and back rails, the fence is fixed to them. Like Bosch, this saw also has a good vac-assisted dust shroud to help keep your cutting area tidy, plus a cleanout access door. The right half of the rail assembly folds out so the saw can achieve its full 30″ of rip capacity — wider than any other model here — but the fence would not slide smoothly over the rails without catching on the hinge joint.
Still, I do like that Rockwell provides the only full-size handle on its miter gauge; the rest are all stubby and harder to hold. The stand stayed put during heavy ripping operations, and lawnmowerstyle wheels make the tool easy to roll. I found it to be pretty dim under bright shop lights and not lined up correctly with the blade. I’ve used one several times to build projects for this magazine, including the Serving Tray Cart that appeared in the June issue. It has a clean-out door for when offcuts get stuck or when you drop the arbor nut down inside … and who doesn’t do that now and then? Twist one lever, and the sturdy, steel frame folds up or down fluidly to convert from sawing to transport or storage.
It delivered accurate rip cuts, kept its bevel setting for angled ripping and could handle a stacked dado blade without laboring. If you need a saw that’s made for tough, daily use, this model might not be the best choice. R4510 might not be a saw you want to lift into a truck bed every day, but it’s bound to deliver solid cutting results once you reach your destination.
A large knob and lever lock both the height and bevel settings with little effort — a solid design. While Bosch’s 4100-09 doesn’t disappoint, and DeWALT has what seems to be a bulletproof portable, I think RIDGID’s R4510 table saw really shines. I must say, I have been using the DeWalt DW744 for a couple years now, predominantly for interior trim work and I kinda hate the thing. Rather than fold it up in a box, a flag case like the one built here can become the perfect honored resting place for a treasured family heirloom.
If I set my table saw blade to 221?2°, and hold the workpieces upright, I can cut the angle I need.
Cut the sides to the dimensions given in the Materials List, adding one inch to the length. Make sure your tenoning jig table and fence are aligned 90° to your saw’s table, and that the saw’s blade is tilted to 221?2°.
Adjust the blade to tenoning jig distance so the cut makes a point on the end of the workpiece without reducing its length. Place pieces of cardboard under the bands at the corner joints to keep the glue from smearing and the bands from binding. After many successful years in the OEM business, the company decided to begin developing its own tool lines.
We at Positec thought it was a crying shame to see that brand out of the marketplace and a trusted name no longer used. The company also manufacturers the SoniCrafter™ multi-tool with a wide range of attachments for remodeling and DIY. Its million square feet cover all phases of tool production, from castings to painting to final assembly and packaging. If you purchase a cordless Rockwell or Rockwell ShopSeries tool and the battery dies, they’ll replace it for the life of the tool.
The SoniCrafter multi-tool and JawHorse tools have been the company’s most successful products so far, and overall distribution continues to grow. That’s less than $2 a day, give or take — you can’t buy a jumbo drink at the Golden Arches for that price anymore!
Its powerful 3hp motor, spacious cast-iron tabletop and almost hair-splitting precision makes most other saw options pale by comparison. After that, I raised the blade for more rip cuts on heavy, long planks of 2 x 12 Southern yellow pine, before tipping the blade to bevel-rip 2″-thick poplar.
But you won’t feel that old urge to ditch it, because it functions well without getting in the way. While the rip fence did maintain its locked settings, it lacks the heft and build quality of the competition. But, once set up, you have to drag or lift the saw to move it, unlike other portables that keep the wheels on the floor during use.
Eight-inch wheels and lugged rubber tires make this base easy to steer overland or pull up steps. At just 23?4″ wide, the saw’s narrow throatplate makes it harder to reach down inside for swapping blades or retrieving a fumbled arbor nut.


And, once the stand is folded down, don’t lift the handles up too far when rolling the saw around, or the stand drags against the floor. Scales are bright and easy to read, and a full-size miter gauge with a steel bar tops off the goodies. Bevel cuts were smooth, and the blade angle did not change when I powered through the thick poplar test lumber. I resorted to gripping the lever with a pliers to manipulate it, after nicking some skin on the blade teeth.
Its sturdy workaday features, powerful motor and well-designed stand show that portability doesn’t have to mean compromise. It started out great for reasons that you listed, I liked how quiet it is, I love its stand, its accurate and stable. Prior to burial, the flag is removed, folded into a triangle and presented, “on behalf of a grateful Nation,” to the deceased veteran’s next of kin. I ended up with one case having all dark and figured wood, and the other having all lighter, straight-grained wood. The Elevation Drawing at right shows you the formula to use to decide on your box dimensions. Using a miter saw, cut the top corner 45° mitered ends, then cut the sides to their finished lengths. Covering the molding end faces with masking tape prior to cutting the 221?2° miters greatly reduces tearout. Then, in 2005, Positec launched two new brands at that Hardware Show—WORX®, which is a full offering of electric yard and garden tools, and Rockwell Tools.
A second line of tools—Rockwell’s ShopSeries™ —includes a variety of cordless, handheld power and benchtop tools aimed at more budget-minded DIYers and woodworkers. Dazzle visitors with your knowledge of detents, developed horsepower and deep bevel cuts!!! Then I switched to a 6″ CMT dado set and made a long dado cut in MDF, so I could check for consistent cutting depth — a sign that the undercarriage is stout enough to handle a heavy blade like this.
When you are done sawing, you’ll have to lift this wheel-less saw to transport it, and there are contoured grips molded into the table edges to make that easier. So, for my testing purposes I had to set the rip fence askew in order to align it parallel to the blade.
Rip cuts were on the mark, thanks to a rugged, beefy fence that stayed parallel to the blade each time I reset it.
Plus, the base’s stance is wide, giving it sure footing if you are pushing long planks or heavy sheet goods through.
I also appreciated the saw’s clear, split guard and a riving knife system that is easy to install and adjust up or down. While the white-on-black bevel scale display is easy to read, the thin red hairline pointer that marks tilt angles disappears over the top of it; the saw needs a larger, brighter indicator.
But, on the softer side, RIDGID provides a nice complement of overmolds on the miter gauge handle and blade height handwheel knob.
However, after a few hours or ripping basic hardwoods the rack and pinion fence system binds up to the point of barely any movement from sawdust. I know this first hand because my father recently passed away, and our family was given his burial flag. The final construction step is to make the back (piece 5), testing the fit as you go, to ensure a nice, tight fit. Rockwell’s product line includes both professional-duty and more economically priced construction and woodworking tools. Rockwell is definitely back in the power tool business, albeit through a new and different company. You need to register the tool initially and pay the shipping charges for replacement batteries, but otherwise the batteries are free to the original tool purchaser.
The thought of moving that behemoth down the steps to a basement shop sends chills up my spine. Overall, my test criteria was stability of the stand, cutting accuracy, reasonable dust collection efficiency and all-around convenience of use. A red hairline cursor makes fence settings easy to read, and it passed my ripping tests with flying colors. A flip of a red lever underneath unlocks the rails so they slide out and extend ripping capacity up to 25″.
There’s a geared mechanism for tilting the blade that engages when you push the blade height wheel in — a good thing — but the bevel lock lever is too short, and I would use care when bearing down on the plastic handle to tighten it. I also found that the stand’s narrow stance and light weight couldn’t prevent it from skittering on the floor as I pushed heavy lumber across the top. My flags seemed a bit larger than that, so I made a quick hot-glued-together mockup to assure myself of the fit. I can tell you right now, once you build one, there are probably a couple more in your future!
Is this the same Rockwell that was stamped on the machines in high school shop class or on that heavy, old circular saw in Dad’s tool cabinet? But the tradeoff for the convenience of wheels is that DeWALT can keep this setup even more compact — probably much appreciated by contractors. A word to the wise: weigh the base down for heavy-duty work or for cutting large sheet goods.
It’s sturdy, well-balanced and provides a wide stance to keep the saw from shifting or tipping. I also don’t like how tough it is to raise and lower the blade as well as the lack of brake. I didn’t bother with the 221?2° mitered ends yet; instead,I just 45° mitered the bottom ends of the sides and set them butt on a square-cut bottom. You’ll need to check your maximum blade height and shrink the width of your front moldings as needed. Large wheels and rubber tires roll the machine around easily during transport or just to reposition it when set up. I don’t know of any stationary table saw that sells for less than $700 new these days, and that can empty the coffer of a modest tool budget. The left-most tube is both a working-height handle and side support for balancing extra-long crosscuts.



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