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Aside from the higher initial cost, it’s hard to criticize a table saw that detects contact with your skin in order to save you from a catastrophic blade injury. Critics of SawStop’s dominance in this market segment will surely feel that fair competition is long overdue. While at first blush, this system may sound similar to SawStop’s patented design, there are several significant points of departure worth understanding. Another difference between Bosch REAXX and SawStop involves the ability to re-use the cartridge. By comparison, a search of SawStop’s website will show that currently, its single-use blade brake cartridges cost $69 for a standard blade or $89 for a dado blade set, plus the cost of the replacement blade. The GTS1041A is programmed for up to 25 skin activations, although Wilson says the saw’s system is built for a lifespan well beyond that number.
In that regard, Bosch intends that the LED light panel on the new REAXX Jobsite Table Saw will be easy to understand, because it’s loosely based on traffic light directives. Some initial media reports about the new REAXX saw suggested that the saw’s activation cartridge was borrowed from Bosch’s Automotive Group as crossover design, but Wilson says that claim isn’t accurate. Bosch has been investing substantial resources into the REAXX table saw project for more than 10 years, Wilson reveals, but the essential saw owes some of its pedigree to Bosch’s award-winning 4100 table saw series. Given Bosch’s success in the jobsite table saw market already, Wilson says it was a natural category for positioning the new REAXX saw. Interestingly, Bosch is also willing to license the Active Response Technology to other saw manufacturers. Some may balk at the saw’s projected $1,499 price tag, but Wilson feels the cost is justifiable, considering the additional safety features and performance REAXX will provide, plus the inclusion of the stand and outfeed support.
Wilson attributes the GTS1041A REAXX Jobsite Table Saw to “outside the box” innovation, which he says is typical for Bosch.
Learn more about the upcoming REAXX Jobsite Table saw, and watch a video of the saw in action, by clicking here. Safety measure I would think: can you imagine what 25 blasts can do to the mechanical components? They do that so they can confiscate your saw and replace it with something you can actually handle, a NERF football.
I think that if one person is careless enough to make contact with a table saw blade in motion 25 times the other tools on the job will probably have claimed their appendages and there wouldn’t be a need to send it in.
David, how many brakes and blades’ replacements does it take for SawStop to make up those $200? And didn’t SawStop offer similar deal to the other manufacturers who scoffed at them?
The problem is that my shop is a small, one-man shop; every tool, especially the larger power tools, are put back immediately after use.
Rob Johnstone: I’ve had to part with a few trusty tools over the years and it is a challenge, especially when it is as central to your shop as a table saw. Since that saw has come out, SawStop has come up with a Jobsite Saw in the same vein as those we reviewed, but it has the SawStop skin-sensing safety components as part of the package. Yes, it takes two to cut a sheet of plywood, but like you I have limited space, and the 744 fits the bill.
Chris – I bought the DeWALT 744X 3 years ago after researching several different models.
SawGear has added jobsite tables in 8-, 12- and 16-foot working lengths to its product line. Customize your table saw by replacing one wing with this convenient and floor-saving router table. The concept I came up with is a dust collection system built right into the tabletop itself. Remove the extension wing of your saw and determine the size of your new router table extension. Measure the distance between your saw’s fence rails first before cutting any of the project parts to size. Build the frame from 1×4 solid wood to the dimensions determined in the previous step. The author dabbed black paint on the hole locations of his saw table to mark the router frame for drilling matching holes.
Notice that initially, the plywood layer will block access to the bolt holes when resting on the ledges.
Looking from below, you will see that the plywood has likely blocked access to the fasteners. Next, it’s time to rout a recess in the top of the plywood layer that will become the internal dust conveying chamber and to drill a hole for the vacuum connection. Cut a large access hole for a shop vacuum dust port into one end of the dust chamber, and bore a second smaller hole to fit your router’s collet into the other end of the chamber.
Trim the laminate and MDF layers even with the outside edges of the router table frame using a piloted flush-trim bit. Your router’s baseplate makes an excellent template for determining where to drill the attachment screws for the router base.
Since you built the frame to fit your specific saw, and you provided access to the mounting bolts, this step should be pretty easy. The internal chamber allows a shop vac to draw debris away from close to the router with no hose obstructions above the table. Now, the company’s blade brake technology can protect end users wherever they need to cut wood — in the workshop, on the jobsite or out in the yard. Innovative featherboard substitute features spring-loaded rollers that prevent kickback accidents. Calling its Ultimate Cutting Machine “better than ever,” Rockwell has recently unveiled the new BladeRunnerX2 Tabletop Saw.
The new Bosch REAXX is a jobsite table saw is the newest saw to feature flesh detection safety technology.
This classic design is built using exceedingly practical construction techniques — further embracing its Arts & Crafts heritage. Many building contractors and DIYers use portable table saws on their jobsites or around the house and yard. That’s why in March, SawStop intends to raise the bar of both safety and accuracy of portable saws when its all-new Jobsite Saw ($1,299 street) reaches distributors’ showrooms. First and foremost, the new Jobsite Saw will come equipped with skin-sensing technology that can stop the blade in milliseconds, preventing mishaps from becoming tragedies.


So, even if a user is sawing with the guard and riving knife in place, the skin sensing braking system will offer a big step forward in safety for small, portable table saws. Howard says the brake cartridge can be installed or removed easily through the saw’s throatplate opening, in the same fashion as other larger SawStop table saws. During cutting, the saw’s 1.5hp, 15-amp universal motor develops a peak output of just over 3 horsepower, Howard reports. Howard says the development process for this new Jobsite Saw has taken many years, because its trunnion and braking technology are unique to SawStop: the company can’t use existing engineering as other manufacturers often do. It’s a great idea and a wonderful innovation, but I will NEVER give my money to that scumbag who thinks he can sue everyone else into using his design and paying him royalties to do it.
If the Sawstop(R) technology can pull the spinning blade away from your hand, finger or hot dog quickly enough to cause no more than a tiny nick, why is it necessary to destroy the braking-block and possibly the blade itself in the process? But, since 2004, SawStop has been the only manufacturer from which to choose in the skin-sensing table saw market.
And, Bosch intends not only to help more users avoid accidents, but also come out of the gate with an exceptional product to challenge SawStop’s Jobsite Saw, which launched in March.
The saw’s built-in computer uses a low-voltage, low-current electrical signal that’s imparted into the saw blade. For one, unlike SawStop’s cartridges that embed an aluminum brake into the blade when an activation happens, Bosch’s REAXX technology doesn’t damage the blade. After 25 activations, the tool becomes inoperable and must be taken to a factory authorized service center for inspection and service.
The new GTS1041A will have a 4hp max-developed universal motor, featuring soft start, constant response electronics and overload protection. And, while Bosch doesn’t currently build contractor or cabinet style table saws, those options may not be completely out of the question in the future. It promises “cutting edge” technology with a design built to withstand the rigors and demands of daily jobsite use.
Even if the manufacturer hadn’t programmed this in as standard I would take it to be checked just to be on the safe side. I wouldn’t want to use a saw that could potentially fail at what it is supposed to do.
It’s a little hard to believe that someone would accidentally put their hand in the saw 25 times. I have been searching over the last couple years for a good quality replacement table saw that has a small footprint. About two years ago, it reached a point that, while I could use it, it essentially is not safe. Over the years of acquiring new tools, what once was an adequate space, it is no longer; there is no more room. There are a few portable table saws that might fit your needs, as is seems space is paramount in your shop. I bought it to replace a Ryobi table model that started having bearing drift problems making accurate cuts impossible. In addition to the added safety of the Sawstop’s skin sensing blade brake, it is a great saw. The tables work in conjunction with the SawGear automatic lineal cutting system  from TigerStop. An internal chamber connects the router bit opening on the top surface with a shop vacuum connection on the bottom. So build the frame first; that way you can deal with unique mounting require- ments and interferences from the get-go. Assuming you will be connecting the vacuum hose from the back of the saw, the routed recess and drilled hole will look like the photo at left. I tacked four temporary guides to the plywood to help me rout the rectangular portion of the recess, then routed the rounded ends freehand. The plywood should be flush with the top of the frame, with the vacuum outlet oriented to the back side of the saw. It is critical to position the top bit opening directly over the bottom bit opening in the plywood layer. First, trim the laminate and MDF with a flush- trim bit and file or sand the sharp edges smooth. When you get the table loosely attached, place a straightedge on the table surface of the saw, and check that it is level and well aligned. Some details about the machine have been shared publicly already, but Howard was happy to provide more details for our eZine readers now.
In the event of a body part coming in contact with the spinning saw blade, an internal computer engages a brake that embeds in the blade and stops it, while also lowering the blade below the table.
In those situations, the operator can effectively “ask” the saw’s computer whether a material is too conductive, which could unnecessarily activate the blade brake. Rather than the typical locking lever in front on the fence’s clamping mechanism, ErgoLock is an inline rocker paddle. The tool can be connected from a port in back to a standard shop vac hose, to help contain the dust. This fall, however, the brand options are about to expand by one, when Bosch’s much-anticipated GTS1041A REAXX™ Portable Jobsite Table Saw becomes available to the public. When human skin touches the blade, the electrical signal is altered in a way that creates a unique electrical “signature,” which is detected by electronic sensors.
The saw will notify the user that it is within one activation of needing service when a blue light on the display panel begins to illuminate.
Its cast-aluminum table is sized to rip up to 25-in., and a pull-out extension will offer 18 in. On the other hand: any operator who activates the safety measures 25 times should be banned from working with such potentially lethal power tools. When I pull out the table saw, the space where I place the saw is limited to about 44 inches. I have used the DeWalt for heave dado work on decks and fine work on very light stock for decorative boxes.
I would recommend you take a real close look at the new SawStop Contractors job site table saw.
I have found it accurate, dust collection is great (at least with a cyclone dust collector), the rip fence is right on the mark and parallel, and it has plenty of power to rip 2″ stock. The tables support materials throughout their length and incorporate a hinge system and tripod supports to make them easily transportable, simple to level and quick to set up and break down.


You can now cut away small areas of plywood so that you have room to get a wrench onto the bolt heads.
There are two im- portant issues here: 1) the holes must not go through the internal chamber, and 2) the router must be positioned so that the bit is dead center in the top bit opening. You may have to ream out a bolt hole or two in the frame to get the router table flush and level with the saw table. But, these small and lightweight saws typically trade full-size and more robust features for compactness and to help shed mass. Lights on the saw’s oversize kill switch in front will tell the user if the saw should be set to bypass mode using a key, for making wet-material cuts, or if it can be switched back to the safety mode with the brake system engaged. Locking the fence can be done with a finger push, and unlocking the fence to reposition it happens by pushing the same paddle down in the opposite direction with a palm. A ledge can be projected out from the inside edge of the rip fence to support wide workpieces. And, from a safety standpoint, the skin-sensing technology has been sorely needed by construction professionals in the portable saw category. If you ask the manufacturer I am sure they would say don’t do it, but over the years a lot of folks have switched motors on saw and machines. Once the signature is received by the computer, it cuts power to the saw motor and initiates a pressurized activation cartridge. The user must remove and turn the cartridge around, reinstall it, then reset the drop mechanism before continuing to use the saw.
Bypass allows the saw to cut conductive materials like wet wood or nonferrous metal without initiating the Active Response Technology.
I have more usable width but the saw cannot exceed that amount.  It appears that the current belief is that bigger is better and if you have a large shop, it’s probably true. But, regarding the table saw review Rob is suggesting here, take a look at DeWALT’s DW744X (shown in the two photos here). To top it off, the saw folds up easily and can be rolled into a corner when I need the floor space and don’t need the saw. When I decided to add a table-mounted router to my small shop, adding it as an extension to my saw was my best option.
If you want an even deeper table, you can extend a bit farther, but no more than about 6″ past the end of the rails. Then add a ledge inside the frame to support the top; this ledge should be at a depth equal to the thickness of the bottom plywood layer. Leave the frame in place for now; you will be making minor adjustments to subsequent components for access to the fasteners you just installed.
This way, I could position the top work surface layer so that the bit opening was concentric with the router bit. And, while some portable table saws are attractive due to budget pricing, the tradeoff is that they may be more difficult to operate accurately and safely.
Or, just the sheer frequency of using a table saw day in day out in often less-than-optimal conditions increases the chances for a workplace accident to occur. Today’s lighter-framed models might not fare as well, and why risk ruining your machine?
The cartridge drives the blade arbor below the table at a high rate of speed, stopping an accident short. However, the entire reset process can be accomplished in around a minute, Bosch calculates.
The saw is not designed for use with wobble-type dado sets or molding heads, and dado blades cannot weigh more than 8 lbs.
A red light means the saw will not function until the user corrects an issue, and blue indicates that service center attention is required.
Bosch includes its Smart Guard blade guard for added protection, a T-square style SquareLock™ Rip Fence and a Gravity-Rise Stand™ with 8-in. While they are not as sophisticated as the new stationary table saws, if you are comparing them to a machine that is 48 years old, I think they will suit your needs. It’s a very good choice for the money and the rip fence has a 26 inch throat for sheet goods. I also wanted effective dust control, but none of the commercially available dust control systems appealed to me. Don’t worry about the holes you have left in the plywood; there will be a sheet of MDF covering this area. For example, a saw designed for a larger motor will have more than one drive belt to transfer the motor’s power to the arbor. It’s on the heavy side, and the scissor-type stand would be more useful for jobsite users than woodworkers. Second, ErgoLock prevents the fence from “jumping” out of position when the lock is released; it’s a common problem with other rip fences on lightweight saws that can throw off their position on the fence rails. Tilting the blade left off of 0 degrees is easy as well: squeezing a paddle behind the blade tilt wheel allows you to move the handwheel along its protractor scale to adjust the tilt. A single belt (which is what you have on your hybrid saw) will not be as robust and is not going to perform as well. If the saw has underperformed for you, maybe installing an appropriate-sized replacement motor and selling your hybrid, then stepping up to a heavy-duty cabinet saw, might be the better investment in the long run. I have seen a couple other saws that were potentially workable if I build or completely rebuild a mobile stand but I was not always impressed with the quality of the saws. It won’t, of course stand up to a professional cabinet saw, but for me, as a hobbyist, it does everything I need it to do.
A separate “MicroTilt” control on the front of the saw engages the trunnion to adjust the blade between single degrees of tilt. You could build a rolling base for it pretty easily, and you might have a real winner there.
Still, “jobsite” style table saws are the most practical option for those who require a saw to move with every project or building location.
On the whole, I’ve found that DeWALT builds some very respectable tools, regardless of whether they’re for contractors or woodworkers.
After the glue dries, fit the layers into the frame, with the vacuum outlet positioned toward the back.



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woodworkers journal table saw review dw745



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