New quail house, built this with my son, not bad for first time cage build if I do say so myself. I am a ground breeder, although I do have a few cages for projects, looking at the size of his cage and I'm only counting 6 bet he's fine. I decided I wanted a bulkhead between the cab area of the van and the living area for a number of reasons.
Once this was made I fitted it temporarily in place to see how living with it was for a few weeks. The next job was to cut the holes using the template and then make sure it fits perfectly in place. The area to the right needs to be stepped back slightly to allow the drivers seat to go all the way back.

Once it was exact the next job was to cut the door way and the hole to get into the above locker.
Once the glue is touch dry and starting from one edge start sticking the vinyl to the wood. To do this I used a Stanley knife to trim the vinyl within a few mm of each edge, then a small router with a guided trim bit to finish.
I decided to make it out of 12mm ply which will be covered both sides with high quality vinyl (the same stuff as on kitchen doors) and to finish the edges with knock in edging. I did this by having a helper lifting the other end of the vinyl up above the ply so it didn’t touch down until I wanted it to.
Thirdly, when I leave the dog in the back of the van (well ventilated of course) he cant get into the front and try impregnating the steering wheel.

To stick the vinyl into place, ensuring there were no air pockets, I used an ink roller which I bought from Ebay. I started from the middle of one edge rollering from the centre outwards  until it was all stuck down.

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