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Location: Lake of the Ozarks Building 10 foot fiberglass boat with a foam core I am building a 10 foot boat out of 2 inch thick pink foam insulation from home depot.
The grey back half of the first picture is paint because at that point I didn't know that epoxy doesn't melt foam, and I was trying to seal it up.
The pink foam from the big box stores isn't a structural foam, so the laminate will have to do all the work. Yep, all epoxied surfaces that will have UV exposure will need to be protected, with paint (the best) or varnish.
Originally Posted by alexbarker2 After I finish my first layer, would it be a bad idea to test it in the lake?
Location: Milwaukee, WI 1708 has mat in it and is designed for polyester or vinylester.
Location: Lake of the Ozarks Progress update Thanks for all of the advice.

Needs A New Transom And Deck » Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Switch to Hybrid Mode Switch to Threaded Mode Search this Thread Advanced Search Similar Threads Thread Thread Starter Forum Replies Last Post fiberglass layup on foam core 40' cat? When making potentially dangerous or financial decisions, always employ and consult appropriate professionals.
Dna is an authoritative and informative building and construction industry directory published in Hong Kong and Macau. DnA identifies our readers as Architects, Builders, Building Owners, Chambers of Commerce, Chain Stores Companies, Club Managers, Consultants, Contractors, Design institutes, Developers, Engineers, Fitness Centres, Government Department, Hotels, Interior Designers, Manufacturers, Material Suppliers, Project Managers, Property Management Companies, Surveyors, Trade Associations, School and Universities. The black in the second picture is colored caulk that I used to smooth the surface once the boat was in position for fiberglassing. Of course, painting the foam then applying goo and fabric means, your bond to the foam is entirely dependent on the paint to foam bond, which compared to epoxy is really weak. I did get to test it out after finishing my second layer and I am pretty happy with the design.

There are some air bubbles in the first layer because of small gaps between sheets of foam. I am going to fix the bigger ones, but I'll probably just leave the small ones alone, since it's just between the first layer and foam.
My reason for doing 5 layers was that I intend to put an old jet ski engine in it, so it will be going pretty fast, and will need to have similar strength to a jet ski hull.
As a foam cored laminate, the core will separate (delaminate) from the inner and outer skins, making it useless, except as built in floatation and moisture containment system. I'm not sure why you elected to employ 5 layers of 1708, but this is a whole lot more than necessary in a real foam cored build.

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