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06.04.2015 admin
Our new system came about as our old one was knackered and unsuitable for the number of animals we were trying to put through it.
The 14 foot feed passage is feeding the circular pen with the race feeding back towards our desired loading point. Version two shows where we were heading with our new idea and it is pretty close to what we installed.
So this is the approach to the circle, the gate on the left is now hung and the swinging door has had its stick poking holes sheeted up.
The second door is seen hanging on the pivot post, it is also now sheeted along with the gaps at the top of the other panels in this section. Miriam taught us that the circle isn't for stopping in, it's only a way of funnelling animals in to the race. The system is now operated by two people, one loading the circle and race from the feed alley and the other operating the crush.
That is our system; it works for us but we would have preferred a greenfield site and a clearer design from the outset.
The manufacturer was reluctant to use stockboard as they said it was difficult to secure without it warping in extremes of temperature (the stuff does expand and contract a fair bit compared with steel).
We've got a slight slope on the shed floor which runs across the width of the system, it's not there by design but is a carry over of the old shed layout. If anyone in the Midlands is thinking of changing their handling systems Eblex is running a design day with Miriam at Brackley, Northamptonshire on 16th May. Just a thought are we not already paying for EBLEX already every time I send a beast to slaughter???? From my experience as a host and knowing some of the costs involved in the day provided around our facilities I'd suggest that the ?35 is both good value and only a partial contribution to the overall cost, it is certainly not a full contribution.
As I said in the first post though if we had started with a design made up by Miriam we'd have spoken to people such as yourself about getting it made.
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To start viewing messages, select the forum that you want to visit from the selection below. The post shows the development route we took in order to get to the system we have today which we are very pleased with. The old site was not ideal for re-development as it was too close to our holiday cottages and the visitors that stay there. The 30 degree angle often talked about from the pivot post of the circle gate isn't present and the other criteria specified by Temple is a straight other side to the race. The only difference being that we swapped the bendy bit with the straight bit to create the desired 3 animal lengths of clear sight from the crowd pen. The race is then straight with a curve just before the crush to create room for the crush levers to operate next to the barn. When we've ignored her and loaded the race then put a second group in to the circle they have done what you would expect; decided it's a dead end and turned round to come back out of the way they came in. As the crush operator stands on the top side as you look at the plan he is looking straight down the straight section of the race due to our small curve. We are very pleased with the quality of the components and installation was pretty straightforward although making sure the curves are still true in the circle panels before installation is vital if you want the locking mechanism to work well.
To be honest I'm quite happy with the steel now that it is dirty and the shine has gone, it was a bit bright for the first few weeks though! It does however mean that the muck dropped in the system is gradually walked out of one side which makes cleaning up very easy.
I won't be taking up a space there but the meeting looks to be following a very similar format to the one held here and would be worth every penny of the ?35 fee. I suspect (and may be completely wrong so don't take this as being correct, I'm not connected to them in any way) that in some way these events are partially funded with outside money and the contribution from the attendees is match funding.
We fitted the system ourselves and to be honest I'm glad we did, the circle in particular took some fine tuning to get the radius on each section correct as they had distorted a little due to dipping and then transport. Estimated delivery dates - opens in a new window or tab include seller's dispatch time, and will depend on postal service selected. If the item comes direct from a manufacturer, it may be delivered in non-retail packaging, such as a plain or unprinted box or plastic bag. Find out more about your rights as a buyer - opens in a new window or tab and exceptions - opens in a new window or tab. Contact the seller- opens in a new window or tab and request a postage method to your location.

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In case of trademark issues please contact the domain owner directly (contact information can be found in whois). We took the decision to move the system indoors in to our calving shed and feed passage (re-locating the cattle to a different shed) as it offered the easiest lorry access to our site. This is the design that we reached with consultation with two of the 3 main manufacturers of handling systems and the image is based on the proposal we ordered.
We were never going to achieve this without moving a stanchion and a barn so Miriam suggested we look again at our plan. Loading is still carried out bottom left; we now have two doors hanging on the pivot post so that we can run animals from the feed passage in to the circle with one door shut at 9 o'clock and the other following them round to 6 o'clock. The Yorkshire boarding is going to be changed, on a sunny day the contrast through it is horrible for us and it's obvious the cattle don't like it either. The curved piece has a gate on it so we can hold an animal behind the crush if required but we don't use it very much as it slows animal flow down. The strapping down in transit can distort them slightly and we checked each one was curved correctly before installation. We have used stockboard for the extra panelling we have done to bung up some of the gaps in the design but we've yet to have a hot day to see what effect it has in terms of expansion etc.
Being indoors the muck dropped dries out quite quickly too so we just end up with a dry compost to pick up. If you reside in an EU member state besides UK, import VAT on this purchase is not recoverable.
Import charges previously quoted are subject to change if you increase you maximum bid amount. The picture below is taken from pic 1 (middle of feed passage) and shows the internals that we wanted leaving in place (removed in the quote from #2 manufacturer and replaced with steel fence sections) in order to provide overnight holding facilities for early morning loadings with the circle at the far end. We've also installed 5 extra strip lights above the race and crush in order to remove shadows etc. You are probably right though in that it wouldn't matter too much under a roof but I think the galv sheeting will last pretty well indoors too.
The lorry driver is told to stand between the outside of the circle and the hatched wall through a squeeze gap so he only sees the animals as the climb the ramp and then follows them on.

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