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How to build a workshop dust collector,lifetime 60012 outdoor deck box storage,storage shelving units on wheels,barns with lofts - Downloads 2016

17.02.2015 admin
The pipe is a tight fit over the inlet and I just screwed that in place using sheet metal screws. I cut the right size hole through the side of the chop saw station and screwed the box on from inside.
This is a little higher than the middle of the hooded area and works well to draw out the airborne dust from using the miter saw. When I want to increase suction at the table saw or to use the hose, I can close the blast gate. There will be lots of people suggesting that this is a dangerous trip hazard, but for those of us that have some real world experience, and actually pay attention to what we are doing, this won't be a problem.
I have to say that at first, I thought I would not use this for some cuts, but find that every time I get ready to make a cut, I immediately turn the collector on. Well, it's exactly one year later and I have decided that this type of dust collection is not what I need in my shop.
I came to this conclusion after a reassessment of the layout and tool placement in my workshop.
All of the parts will be saved and reused, including the plywood it was made from and the blower unit. With the dust collector out of the way, I was able to move the miter saw station a bit further down the wall, and raise it up about 4" higher.
Going forward, I will work to improve the passive dust collection on the table saw and may use another smaller shop vac for fine dust control. The miter saw is very good as it is, but can be improved by closing in the hood as much as possible. I've come to the conclusion that to have any kind of large scale dust collection in a small hobby-type shop occupies too much space and may be overkill.
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When I bought my dust collector, I thought it would be perfect for the kind of work I do in my shop. The model I bought was inexpensive and the specifications say it's capable of 350cfm, which is probably a little low for the kind of dust a table saw can pump out. Since I have so many shop organization projects happening, I decided to rebuild the dust collector and make it stationary.
I have to say that I wasn't 100% certain that doing this would be successful, so I rushed through it without much planning, just to see if it would work as I thought it would.
One of the biggest problems with the type of dust collector that I had is that everything that gets sucked in has to pass the impeller.
To get started, the first thing I have to do is adapt the metal centre section of the collector (the part where the filter bag will attach) so that a cabinet can be built around it.
I've cut blocks to prop the collar up high enough to get the filter bag back on afterwards. To make sure this junction is as airtight as possible, I used more of the construction adhesive to caulk the joint all the way around. Even though I wasn't sure that this new configuration for the collector would work well, I still took the time to make sure that all of the things that should be done, were done. The next part goes at the bottom of the centre section and divides it from the collection bin below.
The glue needs several hours to cure, but before leaving it, I make sure the two parts are lined up correctly. Lack of a detailed plan and trying to make this as slim as possible are to blame for this mistake. Months ago I shared a tour of the OPC workshop, and I distinctly remember William calling BS because the shop looked so clean. These are all products (mostly) specific for dust management systems, and Amazon is the best resource for finding them. The heart of any dust management system is the dust collector, and Delta was kind enough to send me the Delta 50-786. This is a single-stage dust collector which means that everything goes through the impeller and into the collection bag, and the top filter collects small particles. If you look around online, there’s some debate over using PVC or metal ductwork for a dust management system.
In short, a dust cloud is quite flammable and only needs an ignition source to cause trouble, and that source could be anything from a static shock to a hot motor.
The goal of any dust management system is to preserve suction at the tool, and properly routing the pipe can make a big difference. Use long sweep elbows or even two separate 45° fittings to create a large radius turn rather than short, quick turns.
Flexible hosing creates about double the resistance of rigid pipe so try to minimize flexible hosing.
To do all this, I began by cutting circles in the ceiling for my PVC using the Dremel circle cutter.
Somehow I managed to finagle the PVC in place, supporting all the pipe with metal hanging straps attached to the roof trusses. Blast gates direct the air flow to the appropriate tool, and they have the added benefit that they fit the inside diameter of 4″ PVC or flexible hose so in effect they act as a coupler. For the table saw, I connected a 4″ flexible hose with hose clamps to a blast gate on one of the wyes.


Like I mentioned, Delta does not provide an easy way to connect 6″ flexible hose so I purchased a starting collar.
With a couple of screws a hose clamp and bunch of foil tape, I connected the flexible hose to the PVC. I fired up the dust collector and listened at all the joints for air loss and found a couple of spots that needed some silicone. Subscribe and never miss an article!Free articles delivered conveniently to your inbox(and no spam, we promise)Enjoy this? Let us know if you find a good solution to the mitre saw problem – I have the same issue. So for the longest time I was wanting to display my video games consoles with an entertainment center. For someone who enjoys making quite a few DIY projects, I love to also show off my creations to my friends and family! Whether it is to store jewelry, childhood toys, or other small mementos in or even to gift to a friend or spouse, a home-made oak box has plenty of uses.
I made a pair of gates for my toddler and dog for the cost of the paint, stain and polyurethane, from pallet wood and fence railings. I needed a new bookshelf and wanted something simple and unique, but also something that I could adjust for books of different heights. There are a lot of awesome pallet projects on Instructables, so I figured it'd be cool to show my take on a DIY pallet bench made with 100% Pallet Wood. 102 year old floor boards, recycled floor joists to make this beautiful piece the main structure to start off the pallet dining table i got two pallets together and almost stripped them of timber. I wanted a planter so I could grow a few vegetables - as my new garden consists of concrete and very old shrubs. Looking inside, I saw that most of the dust is thrown downward off the front of the blade into the bin at the bottom. It is extremely effective at keeping the air free of dust while I'm making cuts, and has proven itself in the short time since I finished it. There are a few things that I will be changing over the next month or two, and the dust collector is the first to go. I may experiment with a smaller, more portable design, something that is small enough to wheel around the shop for cleaning. I've always found the working height to be a bit too low, so this will make it more comfortable to use.
I may look at making something that will capture the fine dust inside the hood, but right now that's not a priority. Much better to do what you can to capture the dust at the machine and have a small air cleaner running constantly to filter the airborne dust. It was portable and I could just move it where needed and quickly connect it to the tool I would be using. When cutting dusty material like MDF, I would often connect it to my table saw to let it catch the fine dust.
The table saw and miter saw are the two most used tools in my shop, so I figured I could put it close to those and connect it directly to both. It’s important to plan out the materials, port locations, find compatible products and more.
I’m convinced that just about any of these will be able to handle the demands of a dust management system so the factors that you want to consider are size, weight, availability and price. A two-stage collector is even better because it separates the heavier bits and pieces first which improves efficiency, and it has the added benefit of protecting the impeller from damaging debris. Even so, this is at the lower end for a dust management system, and a 2+ HP unit would be preferable.
That’s not possible for me so I have to be content with storing the dust collector in an out-of-the-way location.
That’s one of the reasons I had to get creative and purchased the sheet metal starting collar. Furthermore, air and particles moving through the PVC or ductwork build static electricity.
PVC is a fine choice for a dust management system, and since it’s an insulator, the chances of a spark occurring inside the pipe are minimal. I chose to glue everything because I wanted to ensure an airtight fit and because it’ll help support the pipe. I quickly learned that the fittings won’t turn after they are fully seated, so it was important to put them on in the correct orientation. To really capture the sawdust I would need to set up a hood, and I haven’t figured out the best way to integrate that with my mobile miter saw workstation. Half the problem will be just finding enough space since I won’t want to limit the size stock I can cut. However, if you have even a few different shop tools, it’s much more convenient to put the dust collector out of the way and open a couple blast gates every time.
It feels like have a dust collection system takes you to the next level and commits you to a shop floor plan layout. I know this post is dated but hopefully you can help me understand one piece of this as I’m installing metal blast gates in my dc system. Got a question on your own project?Ask your question in our Home Improvement Help Forums.Otherwise, leave a note here!


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It's essentially a spice rack, but with a twist!I recently got a job where I have infinite access to free wooden pallets, so my mind began soaring at the potential.
I searched the internet and found ideas that people bought IKEA shelves and tipped them on their sides. Because I love to make something new out of trash I went there (I was allowed to btw) and searched for things I could use for a new project. Doing a pallet accent wall with changeable shelves provides me a cheap and classy style all in one that you can have too!
We are students at GCE Lab School, and are using what we made to put in our new building that we are moving in.
I make anything from furniture and interior design to massive art projects, sculptures and installations. Making one can be quite difficult between finding a design you like and finding inexpensive materials.
I designed this pallet project to display something I love in a place I love, namely: Flowers and plants and my front porch. The snow storms were frequent and the snow just kept piling up!When spring arrived and the snow had melted, there was a pile of shattered glass and a bent metal table frame where our patio table used to be! A project well worth the time and effort, transforming the nearly useless dust collector that I had into a valuable shop tool.
The fact is, the two tools it is connected to have very effective passive dust collection and really don't need this large unit. It also works with the new belt grinder stand that I will be building very soon, in that it increases the amount of space beneath the top of the stand. The vac would only work to capture the fine dust inside the saw housing, creating negative pressure to pull air into the saw whenever the saw is used. The few times when I would create a lot of dust can be handled with the trusty broom and dustpan. Having the air cleaner turn on with the lights would mean it's working while you are in the shop, and this is something I will be doing in the near future. As it turns out, that was actually a lot more inconvenient than I thought, especially in a small shop with limited walking space and always a bunch of stuff on the floor. The idea is to catch the fine dust that these two tools produce, while leaving the heavier dust to the passive collection systems that are already in place. Even with building it on the fly, I don't know that I could have done much better, performance wise.
Plus, it’s especially difficult to interface flexible hose with solid pipe (a must for any dust management system). As you might expect, two-stage dust collectors also carry a higher price tag and have a larger footprint. Combustible dust (like sawdust) creates the potential for flash fire and explosion, and the National Fire Protection Association (NFPA) states that anything less than 420 microns is cause for concern (see source here and additional reading here). Otherwise you’re carting the DC around, and not taking full advantage of it with things like a floor sweep or shop vac hose.
When you screwed through the pvc pipe into the blast gate flange, did you predrill holes in the aluminum or is the force from the screw simply holding the gate in place without actually going into the gate? The things to build, the wonders I could craft; the world is at my splinter-filled fingertips! Most of the musicians will be 1 or 2 people performing at a time, but I left it big enough for 3 people to squeeze in there. Please ask if you have any questions.This is a 4` x 4` x 6` sand box with a lid that opens up into benches and has a canopy for shade. I am not a professional carpenter and I do not take any responsibility for anything bad happening as a result of you building this.
And because it would live opposite the bench it had to look better than those plastic jobs the council give away. The only time I would switch it on was for an extended cutting session on the table saw, and those events are fairly rare. Along with that, it can be switched on to clean the air in the shop while I'm doing some other operation, like sanding. Some of my cuts weren’t very pretty so I hid them inside the fittings and used factory edges when they were visible. I grabbed a scrap piece of plywood and made about 15 cuts, and I’m pleased to report that just about all of the sawdust was vacuumed away. My thinking is that it would be the perfect place to put my surface planer, since the stand for that is another project that has not worked well in my shop. Lastly, I plan on running a ground wire on the exterior of the pipe because I want to avoid shocking myself should enough static charge build up.
I have dust collection on my TS too but I still get some above the table even though I always cut with the guard on.



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