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28.09.2013 admin
With a sled like this, there's really no need for a dedicated crosscut saw like a miter saw.
The bottom hammer is held against the piece to absorb the blow, while the top hammer is used to strike. I got it to the point where there is almost no play in the T-slot, yet it slides fairly easily. Please Select Username to appear on public areas of the site like community and recipe comments. Build these simple table saw sleds and make perfectly square cross cuts and flawless 45-degree miter cuts in both small and wide boards. After completing a cut, turn off the saw and let the blade come to a complete stop before moving the sled. We used top-quality nine-ply birch for our crosscut sled, but any flat plywood with smooth faces will work.

Start by cutting strips of plywood for the stiffener, front fence and blade cover (Figure A). Figure A, the Cutting List and a complete Materials List are available in pdf format in “Additional Information” below. The tricky parts of the construction are cutting runners that slide smoothly in the tracks, and getting the fence perfectly square to the blade. Unique table saw jig plan features two bars that ride in the miter slots on your table saw. Work on this while you're waiting for the glue to set up on the fence blank (about a half hour).
Swivel the fence on a single screw in one end, and clamp the opposite end when the fence is square to the blade. Solid and smooth ride means consistent cuts every time.The fences also have a T-track that allows you to use a stop block.

A table saw sled rides in the miter gauge slots and has a fence that’s mounted exactly 90 or 45 degrees to the blade, enabling accurate square or 45-degree cuts. Then remove the assembly from the table saw and scrape off excess glue from the edges of the runners and bottom of the base. If the sled doesn't slide easily, inspect the runners for darkened areas where the metal has rubbed on the wood.
Use spray adhesive to attach a piece of 80-grit sandpaper to a square-edged block of wood and sand the darkened areas to remove a little wood (Photo 4).

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Rubric: Wood Sheds


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