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31.01.2014 admin
Note: to view and use the models, you must have Google SketchUp installed on your computer. This knockdown English workbench was designed and built by Christopher Schwarz for the November 2015 issue of Popular Woodworking Magazine. This is a model of a Nicholson Workbench feature in an article in the June 2007 issue of Popular Woodworking magazine. This is my Roubo Design based very heavily on Christopher Schwarz Design from his book "Workbenches from Design & Theory to Construction and Use".
This is a model of the 21st Century Shaker Workbench featured on the cover of the December 2007 issue of Popular Woodworking magazine. This is a model of a laminated veneer lumber workbench featured in an article in the November 2009 issue of Popular Woodworking magazine. This is a woodworking model, each entity is a seperate component that can be measured and manipulated individually.
Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years. American Woodworker magazine was acquired by F+W Media (parent company of Popular Woodworking) in 2014. Once the wood comes out of the steam box, it begins to loose its flexibility in a minute or less, so you need to work fast.
This music stand requires only five board feet of lumber, but I recommend buying at least four times as much, so you can practice and refine your bending techniques.
After experimenting with different lengths of time, I settled on steaming each leg blank for one hour. I discovered I couldn’t work fast enough to successfully bend the leg blanks by myself, so I enlisted a partner. Pre-setting the strap clamp paid immediate dividends, because tightening it only took a couple of twists with the ratchet. After an hour, we took the bent blank off of the jig, removed the strap and immediately clamped the blank to one of the drying forms (Photo 9).
Next, I returned to the jointer to create flat gluing surfaces on the top portion of each blank (Photo 11). When I glued the front two legs together, I aligned the terminus points of their jointed faces (Photo 12).
To install the tray assembly, I let it rest on top of the the front legs as I slid it around the back leg.
In the back panel of the project I made for the upcoming August 2013 issue of Popular Woodworking Magazine is a small door.
As I marked out the mortise for the hinges, I realized that the knife marks at the ends were as deep as they needed to be. Almost every day I get some sort of question about the ‘Moxon vise,” a double-screw vise that I wrote about for the December 2010 issue of Popular Woodworking Magazine.
I know this blog entry won’t stop the questions, but it might help you decide if it is something you should make for your shop.
The double-screw vise shows up in other works, such as the Randle Holme’s “Academy of Armor” and Andre Felebien’s “Principes de l’architecture.” And it could have been a jig that is even older – I haven’t dug deep on this issue.
In my article on the vise in 2010, I made the movable front jaw a smidge wider than the rear jaw. If you aren’t planning on making lots of these vises, the Benchcrafted kit is a great choice. Double-screw vises have been invented and re-invented many times during the last 400 years. Chris is a contributing editor to Popular Woodworking Magazine and the publisher at Lost Art Press.


Does the front chop slide directly on the screws or is there a bush inserted to prevent the hole in the chop wearing?
It might be time for me to bite the bullet and purchase the Benchcrafted edition of the Moxon Vice hardware. Farm supply and better equipped home centers will have large carriage bolts for gates which work better because they already have a small handle at one end. If you have the ability to do a little metal working (grinding and drilling) you can get Acme threaded rods and cast wheels from McMaster Carr. You have mentioned on more than one occasion about the poor quality of Asian taps and screwboxes. Note: If you are a wood ninja, you do not need this bevel because you literally chop the waste out with your hand. Regarding 17th century bench hooks, funnily enough one from the Swedish ship Vasa can be seen on Roald Renm?lmo’s HyvelBenk blog. So many variables affect the way each piece of wood bends, the outcome can be difficult to predict. The turning point came when I discovered Lee Valley Tools’ Veritas strap clamp and instruction booklet on steam bending (see Sources, below).
Our dry-run do-si-dos through the bending process also paid off, because clamping the blank to the jig and completing the bend took only seconds (Photos 7 and 8). The distance between dadoes decreases from bottom to top, so the spaces between the stays are graduated.
After many years together, my flimsy music stand and I experienced the ultimate falling out. I discovered that I needed a strap clamp and a dedicated bending jig to successfully bend the thick, kiln-dried pieces I was using.
I discovered that the bent leg blanks had to be edge jointed, because they were always slightly twisted. I created a flat gluing surface on each leg blank by jointing the top portion of its outside face, above the bend. Before I glued the two front legs together, I marked the points where their jointed surfaces ended. I decided to lighten the appearance of the stays, because their rectangular shape made the stand look top-heavy. So when it came time to put up a lumber rack, I screwed it to the ceiling because that’s the only space that was wide open. Hanging doors on butt hinges is no big deal if you’ve done it a few times, but this door proved interesting.
Then I began to mark the sides with my gauge (a Tite-Mark Mini), I realized that I could easily remove all the material with the gauge. It’s an ingenious portable vise that has been around for almost 400 years, yet it still generates controversy and questions whenever it is in the limelight. I made a large stopped chamfer with two lamb’s tongues on the top edge of the movable chop. Although in fairness to the point that shop appliances don’t often survive, the only reason this one is still around is that the ship sank with the bench hook in it.
Click on any project image and you can download the model to your computer, view details of the project, and find the back issue in which the model appeared.
I’ve found that the best way to achieve consistent results is to control as many variables as you can. I planned to use some of them for test-bending and I wanted to have more than three bent blanks to choose from for the base. Taking one minute longer made a huge difference in the amount of springback (the tendency to straighten out) when the blank was removed from the jig.


Occasionally, we had to reduce the strap’s clamping pressure as we bent a blank around the form, to keep the curve from buckling. When all three blanks were bent, we headed to the golf course: The blanks had to stay in the forms for three days to stabilize.
After cutting the back foot, I glued the back leg to the front assembly, taking care that it remained centered. After the glue had dried, I removed the tray assembly to finish shaping the top of the stand. They required only about 15 minutes in the steam box, not nearly as long as the leg blanks. Rather than buying another utilitarian stand, I got the crazy notion to design and build one that would, somehow, visually represent the music I play. I wanted the stand to echo the blues music I love, so I decided to bend the wood, just like those soulful blue notes. Every time I tried to bend and clamp a piece over a form, the fibers on the outside face tore apart. The strap clamp (see Sources, below) wraps the steamed piece and keeps its fibers from stretching and tearing apart as it’s bent.
The entire bending process, from removing the steaming blank to applying the last clamp, takes less than a minute.
In an old FWW magazine (I have it in their Techniques 1 book) Richard Starr demonstrated a method of creating a tap and threadbox of any size. It’s not as nice as the benchcrafted version, but it works amazingly well considering the materials used. We made sure we had clamps, gloves and everything else we needed before we removed the blank (Photo 6).
I trimmed the front leg assembly to its final height and then hand-planed it to final thickness, making sure to create a flat gluing surface for the back leg. I still steamed the blanks together to save time, but I removed each one separately and clamped it on its own form. This seemed the perfect opportunity to try steam bending, something I’d always wanted to do.
So we rehearsed the entire bending process first, to choreograph our steps and make sure all the tools we needed were close at hand. I positioned the assembly so the legs’ splay was the correct width at the bottom edge. Work at this scale is mostly the same as working on furniture or cabinets, but some tasks require different tools, or the use of standard tools in a different way. It was meant to be a temporary appliance until I could build a full size one, but I might not need one that big.
Some portable vises do show up, but they are not as common as anything that has a steel cutting edge, such as a plane or chisel.
Feel free to call yours “Randle,” “Andre” or “Tipplewait.” The name is insignificant compared to what it can do to help you cut joinery.
Although I haven’t made one myself, it is within my capabilities (and most other woodworkers I bet) if my motivation is sufficient, and other projects arent. When you are cutting traditional half-blind dovetails you need to point your dovetail saw to the ceiling to overcut your baseline.
The chamfer allows you to get your saw in closer and get a couple more strokes without having to adjust the drawer front or remove it from the vise.



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