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27.12.2014 admin
American Woodworker magazine was acquired by F+W Media (parent company of Popular Woodworking) in 2014. Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years. You have my dream shop, you did a wonderful job building it, I love the huge wall of windows, to let all the natural light in. If you’re currently designing a shop for where you are, or your eventual dream shop, check out my previous posts, “Revolutionize Your Woodworking Enjoyment, Part I”, “Revolutionize Your Woodworking Enjoyment, Part II”, and “Revolutionize Your Woodworking Enjoyment, Part III”.  Let me know what else you would like me to explore so you can have a more complete design. I kept filling in each category with exact details—stuff to buy, specific things to design and build, and things to consider for each station, and any other solutions to frustrations I made note of. The difference between a 2-car and 3-car garage is the extra maneuvering room you’ll have, plus you can add luxury machines like a drum sander, 2nd bandsaw, 2nd assembly table, etc.
I got lucky and spotted one for sale that had a totally open (no posts in the middle) 3-car garage, and was affordable since the house portion was only 1,600 sq. Now that I have a 3-car garage shop, I’m glad that I started work on my ideal woodshop design early.
Leave a comment below and tell everyone what you’re doing with your current shop, and what your plans are.  The more we share the more everyone can enjoy the craft, and the more people can benefit from what we make. Connect with me on Facebook, and follow me on Twitter for more ninja tips to Optimize Your Woodshop! Enter your name and email below to get your free copy of this organized and detailed checklist to jump-start your woodshop design today!
Also, you’ll get weekly WoodChip Tips, design ideas, free useful downloads, free mini-courses, and other cool stuff in The Other Side of Zero newsletter! Hi My name is samuel, I have been in the construction industry for 15 years and have always used my garage as a shop, if it could be called that. How I went from a cluttered and disorganized shop to a super-productive layout with a convenient dust collection and electrical set-up. Woodworking Dust Collection Systems – perhaps you have started simply recently working like a woodworking craftsman or even have you been woodoperating for a long period? While I am no expert by any stretch I too started out with a shop vac as my dust collection system.
Max, when you say the sander is clogging the shop vac, do you mean the filter is getting clogged with fine sawdust?
I use a 12-gallon Shop-Vac (the actual SV brand), along with their bags, their Cleanstream-made HEPA filter, and a custom cyclone lid on top of a 6-gallon clear garbage can I purchased at Wal-mart. If you only want good ?chip collection? meaning picking up the same sawdust and chips that you would otherwise sweep up with a broom, you need about 350 CFM and pretty much all 4? ducting going right to each machine.
I discovered most including me are so happy after getting their first dust collector that it takes a long time to realize there is still a problem. That explained what happened, but figuring out why required getting an air quality evaluation and some test gear.
With most tool hoods and ports setup for the roughly 350 CFM needed to collect the same chips and sawdust we would otherwise sweep up with a broom, most tools require remaking or adding better hoods and using larger dust collection ports.
Over twenty years of air engineering and testing shows to meet the lowest permitted air quality standards we need to move about 800 CFM at our larger tools and either blow the air outside or provide fine filtering. Getting rid of the fine dust requires either blowing the fine dust away outside or filtering.
Tired of dust baths every time I had to constantly empty my dust collectors I bought one of the best cyclones.
Your low ceiling height problem is not that unusual and there are a few options that most don't know about which will still let you use a good cyclone.
A couple of months ago Ed with Clear Vue made available his smaller cyclone pictured below that we have been working on for quite a while.
Another option is you can tilt most cyclones up to about 45 degrees and sill get pretty good separation. Much of my work is either in an open garage or outside (depending, frankly, on the status of the shade and the Texas temperature). For the immediate problem I have, which is probably more coarse dust and chip related, I'm leaning towards the Clear-vue cyclone with the shop vac for now with a top quality portable unit such as the Oneida-air being put high on the list of future acquisitions that I'm negotiating with my wife (let's see, does that go ahead of the high-end 18" bandsaw--yeah, probably so).

The contraption I use as a substitute is often referred to as a 'panel saw', or a 'table saw sled'.
Dust collection is one of those topics you could write a book about and several people have. If you do have a beard, or if you find masks in general uncomfortable, then consider one of the battery powered helmet respirators. Several manufacturers of dust collection systems claim that if you use their products you won't need to filter the air.
You can go cheap on an at-the-source dust collector, but when shopping for an air scrubber get the best you can afford.
At the end of the day when it's all said and done, it sure is nice to break 15 minutes or so early and sweep the shop. You must have JavaScript enabled in your browser to utilize the functionality of this website. We’ll show you how to get powerful collection at the lowest possible price without ever having to use a calculator. Most often it's sharpening, but I also use it for drilling, holding bench hooks and shooting boards and occassionally as a chop-saw station.
For now, I have rearranged this layout (to angle the machines better), and I’m currently making changes to my dust collection to accommodate it.
You may well like to minimize your price regardmuch less of Whether you may well possibly be an skilled craftsman or maybe a total beginner as properly as rather than purchasing brand new resources that it is potential to do this purchase obtaining used woodworking gear.
I was giving some thought to the mini to replace my AP400 cheapo, but after thinking about it, I believe I am going to hold off. That little cyclone will keep your vacuum filter from plugging and make emptying it easier, but is not going to move enough air to provide you with good dust collection at your larger tools.
Almost any good dust collector sized 1.5 hp or larger, or almost any cyclone sized 2 hp or larger will provide that 350 CFM needed for good ?chip collection?. In spite of doing minimal woodworking and having the big cyclone, that fine coat of dust that kept building in my shop pushed my exposure up way too high, plus contaminated my home. I found my and most other dust collectors and cyclones move too little air to do a good job capturing the fine dust as it is made. Buy a Jet or Delta 1.5 hp dust collector or just about any 2 hp or larger dust collector, always wear a mask while working, and thoroughly blow out our shops with a good leaf blower after making fine dust.
It takes about 1000 CFM to meet the air quality that most medical folks agree upon and which are already the standard adopted in Europe.
To move the 1000 CFM to meet the higher air quality standards we need at least 3 hp dust collectors and at least 4.25 hp cyclonea. Most commercial shops in all but the most extreme climates blow their finest dust outside and that is what I recommend because fine dust rapidly clogs, wears out, and ruins fine filters. This unit provides the same exceptional fine dust separation available from Ed's larger cycone but is only 82" high so will work with a lower ceiling height. Even if your shop is shoehorned into a corner of your basement or garage, you can still enjoy the benefits of central dust collection. You need to acquire the things in the proper location and choose the very best gear as well to utilize. The set contains plans and even blueprints for almost all woodworks that one might need for home, farm, or office.
Which dust collection system is best for you depends upon what level of dust collection you want, the size of your shop, the size and type of your tools, and your budget.
Any of these moves so much air compared to your current vacuum there will be an unbelievable improvement in performance. Working inside requires also wearing a mask and blowing the shop out regularly with no air shared with your home. Eventually I developed a sensitivity followed by a bad allergic reaction and chronic infections.
Worse, in spite of advertising claims most come with wide open filters that provide a false sense of security because they filter off most of the visible dust while passing the finest unhealthiest dust.
Because CFM varies depending upon the resistance of your ducting, hoods, tool ports, tools, and filters, a 2 hp dust collector or 3 hp cyclone able to move a maximum of about 1200 CFM will be hard pressed to even move 600 CFM to tools located across a shop when your filter is getting dirty.

These numbers will let us have good airflow just about anywhere in a two car garage sized shop if we use 6? ducting mains and down drops. Most dust collectors and standard cyclones put close to 100% of the fine dust into the filters. The fully featured, small-shop dust-collection system shown in this story was designed following five simple rules, and it fits in one stall of a two-car garage, where the machines have to be moved against the walls to accommodate a car.
I have been reading about post & beam, but I am stuck with the foundation, seems there are many different ways to do them. Unfortunately with basement shops and shops that share the air with your home then you need a good fine dust collection system. The better cyclone designs with neutral vanes still put about 60% of the fine dust into the filters.
Plans provide for the very structure on how woodworks are laid down clearly and concisely; hence there is nothing else to search for. Another thing that surprised me is that I actually don't use much more floor space with a dust collector then you do with a shop vac plus whatever cyclone type pre stage you attatch.
Even buying a good fine dust collection system will not protect you if you don?t use it wisely. A 10-micron dust particle is about one tenth the thickness of a human hair and about the smallest we can see without magnification. Likewise you can get by with a 2 hp cyclone, but in either case give up the ability to have the flexibility to locate your tools where you want in your shop. At these dust loads I do not recommend use of fine filters on most dust collectors or cyclones. Frustrated, I put my over thirty years of enegineering experience to work and engineered my own cyclone design then shared my plans about seven years ago. Woodwork plans with Teds are most conveniently carried on because of the many helpful freebies provided. It stays tucked away in an odd corner of the shop that wasn't of much use for anything else. After buying the best advertised cyclone and filter available for my garage shop, I landed in the hospital with dust triggered serious health problems.
It takes six months or longer for this dust to dissipate and be broken down by molds, fungi, etc.
I instead recommend putting dust collectors outside and exhausting cyclones directly outside. OSHA testing shows even the cleanest looking shop with an indoor venting dust collector or cyclone tests with dangerously unhealthy dust levels. This requires make up air and you should use a carbon monoxide detector if you have any fired appliances or burn anything in your shop. There are over 3000 people now using cyclones of my design who are very pleased because it provides much higher fine dust separation to better protect your filters and hopefully your health. I think if you cannot blow the dust outside and want good fine dust collection you should seriously consider making a cyclone from my design on my web pages or buying a unit made from my design. An added benefit that I appreciate more and more each day is the fact that a dust collector will be soooo much quieter than a vac.
Some also choose to put wyes on their cyclone output where in mild weather they can blow outside and in harsh weather can filter. I also recommend you power it with my recommended impeller, blower design, and heavy duty motor.
Most find their heaters and air condidtioners can keep up with normal hobbyist use while exhausting outside.
I tried to help by working out discounted prices on the parts from Clear Vue Cyclones, Electric Motor Warehouse, and Wynn Environmental. I simply open up a couple of doors, turn on a couple of fans, switch the hose over too the exhaust port, hit the power and start dust collecting to the great outdoors.

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