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30.07.2013 admin
Computer Numeric Control (CNC) routing capability is now both affordable and sized for hobbyist woodshops, thanks to CNC Shark and Shark Pro Routing Systems available exclusively through Rockler.
Rockler also offers the enhanced CNC Shark Pro Plus model with a number of added features over the two Shark base models. For the flagship of home shop CNC, Rockler launched its Shark Pro Plus HD model ($3,999.99) late last year. What does it take to move a company forward — not only for the next few years but even the next few centuries? Research and development happens in Big Ass’s LEED Gold certified, 44,000-square-foot laboratory.
Just two years ago, Big Ass Fans branched out into LED lighting and expanded the scope of its corporate identity to Big Ass Solutions.
Called The Garage Light, the product’s frame is constructed from a solid piece of extruded aluminum with ribbed fins to help dissipate heat. Aside from a commitment to create game-changing fan and lighting products, Wasson reports that Big Ass Solutions is also devoted to its more than 600 employees — both in Lexington and in an Asian facility that makes products for just that market.
Big Ass also sponsors a University Giving Program that infuses product donations and expertise into innovative architecture and design programs. Even outside of its efforts to encourage today’s employees and tomorrow’s problem-solvers, Big Ass Solutions gives back to those in need.
Big Ass Solutions’ forward-focused and people-inclusive culture is driving how it does business, and the equation is working.
I have more hope for the LED fluorescent tube replacements though I’ve not read any reviews about how well they work. Make Your Own Jigsaw Puzzles – Custom Jigsaw Puzzles – Puzzle FunOr organize a fun activity for kids in the classroom or a party? This is the Workshop Drilling Jigs and Accessories category of information.This woodworkers list of woodworking plans features a collection of construction projects for building various drill press and hand drill guides and accessories for your workshop.
Adjustable V-Block System (PDF)  If you have ever tried to drill a hole in a dowel or odd-shaped object (like a turned leg), you probably know how frustrating a job it can be.
Cordless Drill Charging Center  Here is a free plan to build a 5 dock cordless drill storage and battery charging station with a drawer for drill bits. Cordless Drill Charging Center PDF  Get your workshop organized or at least your cordless drills. Cutting Perfect Circles  To help control the movement of the cutter arm, I installed a drill bit stop collar on its tail end.
Drill Charging Station  This drill charging station sits on the countertop and can house up to 6 drills as well as chargers and miscellaneous drill and boring bits and pieces.
Drill Charging Station PDF  This drill charging station will help you get your shop organized. Drill Depth Stop  Manufactured stop collars are great for drilling holes at a consistent depth.
Drill Depth Stop  There are sets of depth stops available for standard brad-point drills, but not for the wider size range of twist drills. Drill Guide, Low Tech  If you count speed, accuracy, and convenience important in your shop, a drill press fits the description. Drill Press and Miter Saw Table  This is a link to a Google 3D SketchUp drawing for a drill press and miter saw table. Drill Press and Planer Cart  This is a link to a Google 3D SketchUp drawing for a drill press and slide out planer cart with drawer. Drill Press Fence  In the past, I used to just clamp a board to my drill press table whenever I needed a fence. Drill Press Indexing Blocks  A recent project called for drilling a row of very accurately spaced holes. Drill Press Inserts  As any drill press user knows, trying to clamp a workpiece directly to the cast iron table can be trying.
Drill Press Jig  By pairing up a simple jig with your drill press, it is fast and easy to get perfectly vertical holes every time, even in the narrowest pieces of wood.
Drill Press Jig for Wood Plugs  This jig cuts plugs in long rows on narrow strips of wood, so there is minimal waste left around each plug. Drill Press Mobile Stand  This mobile unit not only effectively secure the machine, but also provided additional storage appropriate for the machine. Drill Press Mortising Fence  Here is how to make a quick and easy mortising jig to turn your drill press into an effective mortising machine. Drill Press Stand  A two drawer file cabinet can be easily converted to a drill press stand, most drills will require a base to raise the top of the cabinet to a convenient height. Drill Press Stand  Get your shop organized and build a dedicated stand for your drill press.
Drill Press Table  I have seen lots of fancy drill press tables for large drill presses but never anything for the small bench top presses. Drill Press Table  This drill press table offers time-saving setups, super accuracy, and easy adaptability to all kinds of jigs and clamps. Drill Press Table upgrade (PDF)  It is no secret that the metal table on a drill press is not suitable for woodworking. Drill Vice (PDF)  Make precise items by the measurements given on particular 2D drawings. Drilling Jig, Production  Here is a production drilling jig designed to speed up the drilling of multiple parts.
Drilling Template  When it comes to drilling holes for shelf pins or supports, I will often wait until the cabinet is assembled. End Boring Jig  Bolt a small woodworking vise to a scrap piece of plywood and then clamp the whole thing near the edge of a drill press table and you have an end boring machine. Make Perfect Mortises  Holding a workpiece against the table and fence when drilling out a mortise at the drill press can be a hassle. Small Drill Press Table  This is a link to a Google 3D SketchUp drawing for a small drill press table.
Two Drill Press Jigs  Add an adjustable fence to your drill press to make it a lot handier for woodworking projects! Over the last few months it has become obvious that the values we have for the craft of woodworking, creating and marketing content, and relations with the audience are not shared by the management of Popular Woodworking and its parent company. There is enough spin and speculation online regarding our departure from Popular Woodworking Magazine to warrant a response.
We want to thank each and every one of our readers who have taken the time to express their appreciation for our work.
I had just opened the package the Fedex guy handed me, tilted the envelope and out slid a cell phone. I peek around the wall of the cubicle and see Editor Fitzpatrick talking to a man while Editor Huey searches my desk. Six years ago when I finally broke down after years of Glen Huey’s badgering me to begin writing and teaching, I started the Acanthus Workshop and submitted my first article idea to Popular Woodworking Magazine.
I would never have guessed that it would take the turns that it did nor would I have guessed I would have met such amazing people in the process.
Sure, the Acanthus Workshop will be scaled back but I plan to continue teaching classes (Bob Van Dyke of the CVSW are you reading this?). And I want to publicly thank Glen Huey for being one of the best friends I’ve ever had. There are select pieces of furniture from our private collection as well as some sample pieces we used to take to shows.
If you are in the area on Thanksgiving weekend, and would like to see the shop or purchase one of the pieces for sale, please stop by and say hello. A few years back one of my good customers sent me an email and asked about commissioning a pair of chairs to match some old ones that had been in his family for quite some time.
If you’ve read through Parings you may have stumbled upon a blog post about Monticello. Popular Woodworking Magazine’s Woodworking in America Conferences are right around the corner.


Once I get the case together, whether a dry fit or glued up (glued up preferably), I’ll take my dimensions off the case itself. All of this is predicated on the concept that you are coherently thinking about what you are doing and what steps follow.
Since I posted Proper Planning a few weeks ago I got a bunch of emails asking me to describe how I actually implement a layout stick into my work. With any layout stick you want to make sure every measurement in your project is shown at least once (preferably only once but this usually isn’t possible for every part of a project).
From my stick I can gather size and placement of my joinery (in this case mortise and tenon).
After the piece is complete, I can actually double check my overall size prior to glue-up to be sure I didn’t miscut something.
For the last four years, my friend, Tommy MacDonald (of PBS’ RoughCut Woodworking with Tommy Mac) and his outstanding team have cobbled together the Wood Expo which is a show within the New England Home Show. You must have JavaScript enabled in your browser to utilize the functionality of this website.
I have been using Rockler for years, your products are always the best that can be purchased and your prices are very reasonable. Either package can add precision, convenient part duplication and new creative potential to your sign projects, cabinet doors and other carvings and designs. Well, for Carey Smith, founder of Big Ass Fans, it involves more than hot air from the head office and a mission statement propped up on outdated business practices. In 1999, Carey was selling sprinkler systems for cooling the roofs of industrial buildings, and thousands of site visits to his customers uncovered another problem. It was built in 2009, and Wasson says it’s the only facility in the country designed to run advanced air movement testing on large-diameter fans. During the recent recession, for instance, Big Ass Solutions retained all of its employees and hired more. Last year, Big Ass Solutions launched an annual $5,000 scholarship program for Kentucky-area graduating high school seniors who plan to attend a four-year college or university.
Typically, 60 percent of Big Ass interns are hired by the company upon completion of their education. Students work directly with the company’s application engineers to help solve design problems. This past holiday season, the company purchased and donated nearly $25,000 worth of toys to the Lexington Fraternal Order of Firefighters. Here you'll find blank, pre-cut jigsaw puzzles of various sizes that you can color Online Jigsaw Puzzles; What Type Of Toys Are Right For My Toddler? Wish List From Nonprofit Agencies, May 6Following is a wish list of items and volunteer opportunities from nonprofit agencies in Racine County.
Diablo Adult Education Woodworking ClassesOur entry-level classes are Woodworking I and II. It is a real challenge to hold these kinds of workpieces steady and accurately on the flat table of a drill press. After making a rough adjustment, I slide the stop collar up against the arbor and tighten it down. You will need the SketchUp software to download this drawing and its freely available online. The reinforcing ribs on the underside of the table can sometimes make positioning and tightening a clamp nearly impossible. And once the plugs are cut, they can be stored on the long, thin strip or cut from the strip using a bandsaw. The locking drawers are an excellent place to store power tools out of the reach of small children that may frequent the work area. The measurements are given in millimeters, and the measurements in inches are given in brackets. Then I use a ? inch hardboard or plywood template that registers against the bottom of the cabinet. I solved the problem with this hold-down jig made from an inline skate wheel bought at a sports store. When you realize that the boat you’re on isn’t ever going to sail in the direction you want to go to, it is best to get off. To clarify, we resigned our positions as a team and going forward we will be working together as a team. I see a woman point in the direction of my cubicle and I duck…three editors had turned and looked my direction. He’s been touring his way through the German breweries teaching woodworking classes as he goes from town to town.
So, on June 3rd I enter The Matrix…umm, start working with my friends Megan, Glen and Bob as the new Senior Editor for Popular Woodworking Magazine.
Through the school I’ve come to know some really great people who are as passionate about their avocation as I am about my vocation.
As a member of the Popular Woodworking team, I plan on participating in Woodworking in America 2013 as a presenter again. To the students past and present here at the Acanthus Workshop, and the subscribers to No BS Woodworking, I want to offer my sincerest thanks. She worked with me in the shop for years and has supported every endeavor I’ve decided to try.
Without his creative input my career would never have made the turn into this exciting, fascinating and completely rewarding segment of the woodworking world. Since I’ve limited my participation in furniture shows, we just have too many pieces.
I still won’t use a ruler or tape measure because that allows room for me to make calculation errors. No matter what I’m working on, I try very hard to avoid measuring and calculating dimensions. The key is to keep it turned on and functioning throughout every single step of the process. Since the layout stick is drawn full size, I take my dimensions directly from the stick itself.
In the case of the footstool, my stick shows the thickness of every piece of the stool as well as the width, length and position of the part in the end piece. This year the team, which consisted of Eli Cleveland, Neil Lamens, Scott Oja, Rick Waters and Justin DiPalma, pulled out all the stops and put on a great show. Ann you have always done your best to make me feel as though I was your very best customer. A more powerful, enhanced controller allows up to 200 inches per minute, and the system has pendant control capability.
It is fully compatible to fit Bosch 1616, 1617 and 1618 router motor packs, Porter-Cable's 690 and 890 series motors and DeWALT's 610, 616 and 618 machines.
Since Big Ass’s inception, the product line has bloomed into families of industrial, commercial and residential fans that range in size from a 24-ft.-diameter Powerfoil® model down to the 18-in. The company often heard complaints from its industrial fan clientele that typical warehouse lighting is prone to dimming and short lived.
The scholarships also provide a mentor-guided and paid internship the summer after graduation, Wasson says. The intent, Wasson says, is to help create a generation of professionals who will be focused on innovative and efficient problem-solving products. Those indicators, Carey Smith hopes, are setting the company on a course that will guide it well beyond his lifetime.
The projects for these classes are designed produces hundreds of wooden toys for disadvan-taged children. It looks very similar to the big ones and I have used some of ideas that looked like they would fit a small table. Also, boring holes in a small workpiece is a snap—just clamp the piece to the fence at any angle and drill the hole.


And, as when any relationship comes to an end, the public discussion of the details serves no purpose. Our decision to leave was not a hasty one, it came after a year and a half of discussing our concerns regarding the brand’s editorial direction and marketing policies with management at all levels of the company.
We have decided to move on and we hope that those who enjoy our work will find the next phase of our careers as interesting and exciting as we do. Sure, I had apprentices in the past (as many as six in the shop at one time, of varying experience) but this was something different. Through writing for the magazine, I’ve had the opportunity to give presentations to the crowds at Woodworking in America and to woodworking clubs and guilds across the country.
And, of course, you’ll get to know me even better through my increased writing both in the magazine and out.
Some classes are being rescheduled over the next couple of months while others may be relocated to our new base of operations.
It is my interaction with all of you that has turned my experiment into the most fun job I ever had. Naturally we (read my wife) decided it was time to sell them off to make room for pieces I am already building or have planned to build.
I guess people are looking to make a connection between what I am working on and what they have going on in their shop. The chairs got finished and, after lots of fits and starts, the customer finally took delivery a few weeks ago  of his repaired chairs and the two new ones made to match.
This, for me, means I’m sure the customer would never want this abomination in their home. The minute you have something concrete put together, either dry fit or glued up, it’s time to let the layout stick gather dust.
Every time you put a rule to a piece of wood or a pencil to a piece of paper (or usually scrap wood in my shop) you stand a chance of making a calculation error.
Once cut to size, I used the stick to mark off the shoulder to shoulder measurements and cut my tenons. You can work through all the dimensioning and joinery in your head and on the stick before you ever pick up a piece of lumber. The basic Shark system has a flexible interface that allows outside graphics to be imported easily and converted into line art for routing. Its precision modified stainless-steel lead screws have backlash reducing nuts on all axes. He’s spent the past 16 years combatting it, by growing a company that builds state-of-the-art ceiling fans and LED lighting fixtures in Lexington, Kentucky. A think-tank style division has even been created to explore technologies that don’t exist today. So, Big Ass used its engineering expertise to combine efficient LED technology with a specially designed fixture suitable for warehouses and manufacturing centers. The company predicts that this light will maintain 70 percent of its initial light output for 150,000 hours, or about 70 years of in-use time at six hours per day. Wasson reports that the company goes to great lengths to keep employees contented: it pays wages that exceed the national average by 30 percent, offers comprehensive benefits and encourages staffers to cross-train by changing jobs within the company. Please contact individual web sites if you have questions about those woodworking projects. Usually, I wind up cobbling together some jury-rigged device to support the workpiece in question. Not all drawings have the measurements displayed but you can use the measurement tool in SketchUp to easily and accurately determine the dimensions of each lumber part. I’ve had the opportunity to travel with The Woodworking Shows and meet beginning and experienced woodworkers from all walks of life.
This change means I will finally have more time to blog both here and on the magazine’s site.
I am truly blessed and grateful to each and every one of you for your participation, patronage and your friendship over the past six years.
I know how close she is with her family and how hard it will be to move so far away from them. He has inspired me with his unflinching craftsmanship, his insatiably inquisitive nature and his unparalleled passion for the craft. The great part of having an online woodworking show is I get to make some really cool things that I’ve always wanted to make. For me the problem is, between writing for Popular Woodworking Magazine, producing an online woodworking show and dvd’s, teaching classes and trying to get some furniture made for customers, my answer is usually not much of real interest. This worked out well because the chairs are rather complex and it would be great to have a model from which to work in the shop. When the last of the surface prep is complete, the color is dry and the final bit of wax is applied to the project I usually shake my head and realize how lucky I got…once again.
Oh, I start with one nearly 100% of the time but there’s always a point where the layout stick becomes useless.
So, use the ruler to create the layout stick then put it away and don’t bring it out until you absolutely need it. I wasn’t about to go back and redraw my layout stick but there was still a ton of useful information on it (such as the location of my shelf). I’m not sure how it works in your shop but around here the more often I use a tape or rule the greater the chance of making a mistake.
For me, on some extremely complex pieces, my layout stick has saved me more time and money than I would have ever guessed. It includes version 6.0 of VCarve Pro software and is also compatible with other popular design software. He thought so: by reshaping the blades using airplane airfoil technology, increasing the blade size but slowing them down and driving them with more efficient motors.
Most of the fans are built in Lexington, and the company’s key suppliers are within a half-day’s drive. Most drawings do not have instructions, its assumed you can build it based on the completed drawing provided. To paraphrase Clint Eastwood in Grand Turino, ‘I somehow managed to get the best girl in the world to marry me. It can also get pretty confusing so you should find a way to organize the sectional views that makes sense to you now and will be easily interpreted in years to come. Just the idea of being able to envision how a piece goes together before I actually do the work is invaluable. Also key to long-term growth is a top-down commitment to people — whether they are customers, employees, students or suppliers.
It was a venture that prompted him to sell the sprinkler business and devote his energies full-time to ceiling fans.
While we have been asked to submit contributions in the future, none of us has accepted that invitation. I’ve used layout stick for everything from this simple footstool we make in our Woodworking Fundamentals 2 classes to full blown kitchens (including my own).
A PC computer with a 2.0 USB port is required but not provided to load the included VCarve Pro software. It’s a business model that Smith hopes will guide Big Ass Solutions through its 200th anniversary and beyond. Twelve precision linear bearing guides ensure maximum rigidity for the gantry, and a 24-volt supply provides full power to the 1.8-degree steppers.



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