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23.10.2013 admin
Wait an hour or two for the glue to skin over, then scrape off as much of the squeeze-out as you can. Mark the locations of the three seat supports and two leg braces on the two leg assemblies you built earlier. Put dowel centres in the holes you drilled in the ends of the three seat supports earlier, align the seat supports with marks on the U-shaped frames, then press the parts together to mark the dowel hole locations. At this stage, the main support framework for the love seat could be glued together, except that all parts are still square. While you’re waiting for the glue to dry, create the backrest assembly using the third U-shaped frame you set aside earlier. Rip the backrest piece to width, trim to length and round the corners to a 2″ radius.
Finish-sand the seat up to 150-grit paper, then sand all of the end-grain with 180- and 220-grit. After the work is done, grab your favourite beverage and book, then invite your nearest and dearest to relax with you on your new loveseat.
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Cut everything you need to length, choosing the nicest-looking boards for the outside faces of the laminations.
Cut the three seat supports to three inches wide and 16″ long, then use a drawing bow to trace a smooth curve along the top edge of each seat support. You could use ready-made hardwood dowels, but making your own round cedar stock is best, so the leg braces match the rest of the bench.
The central spur on the dowel centres marks the inside surface of the leg assemblies in the places where you’ll need to drill holes. The backrest and the back support are built as a separate component, then added to the bench. You’ll need to cut a slight angle to the base of the armrest support as the seat slat is in the curve of the seat supports. Screw these to the bottom ends of the legs to stop moisture from wicking into the end-grain. Spread an even layer of weatherproof glue onto both faces of each course, working the adhesive into the wood a little.


Remove the clamps, clean up any glue squeeze-out you couldn’t reach before, then joint the top edges and the sides. Ensure all the joints come together fully; sometimes slight dowel misalignment can cause joints to hang up, and you want to find and fix these problems now.
Centre the backrest frame onto the seat and make a couple of registration marks across the joint with a pencil so you can easily return the parts to the same spot.
Roll a small pencil stub on the slat along the base of the armrests to trace the required mating angle. Repeat the process for the other two laminated assemblies, then trim the two legs to length on the tablesaw.
Drill pairs of dowel holes every eight inches along mating parts of the seat back; use dowel centres to align the holes. Be careful to put a clamp at each end, squeezing the uprights into the rails and locking them together in a square orientation.



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