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Our dream bench starts with traditional workbench features like a thick top, a sturdy base, bench dogs and a pair of vises. You could build adjustable shelves inside the cabinets instead of drawers and pullout trays.
The best thing is you can cut costs and still get a fully functional bench right away, even if you go with the least expensive options. To build the bench you'll need a tablesaw, planer, belt or orbital sander, a router and a circular saw. Cut the plywood parts for the three individual boxes (Parts D and E) and assemble them (Photo 1).
To mount the drawer and pull-out shelf slides, turn the cabinet on its back and use a square to mark centerlines. Here's how to assemble the butcher-block top without facing a sentence of hard labor sanding. American Woodworker magazine was acquired by F+W Media (parent company of Popular Woodworking) in 2014.
Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years.


Simple, stout construction absorbs vibration and can handle any woodworking procedure from chopping deep pocket mortises to routing an edge on a round tabletop. We'll show you how to surface this huge top without going insane trying to level 24 separate strips of glued-up hardwood.
When you've got the extra cash, you can always build the maple top or add the full-extension hardware.
Use a simple T-square jig to align the slides so the screw holes are on the line (Photo 5). Last but not least, we devised a simple method to make the bench mobile and still provide a rock-solid work platform. Screw the two end pieces of birch plywood (H) to the cabinet, placing the screws where the face frame will cover them (Fig. The face frames are built slightly oversize to give you a little wiggle room when gluing them to the carcase.
I know gluing end grain is a no-no, but all you want here is to hold the pieces together long enough to build them into the top. The generous overhanging top allows you to clamp anything from round tabletops to benchtop machines anywhere along the edge.


This gives you a rock-solid feel and unlike locking casters, there's no wobble or slippage.
Use a stop block at the top of the cabinet openings to prevent the router from cutting into the upper rail.
If your bench is going to be mobile, use glue as well as nails to prevent the molding from being inadvertently pried off when the bench is lifted. Cut the plywood top (C) according to the actual measurements of your assembled cabinet and attach with screws.
Waxed paper around the joint keeps the segmented strip from sticking to the full-length pieces. The bench dog piece is placed second from the edge with the dadoes facing toward the front edge. Tack the frames down with a couple of brad nails so they don't scoot around under clamping pressure.




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Author: admin | 18.09.2015 | Category: Firewood Shed Plans


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