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Last fall we invested in some “new” woodworking equipment as our cabinetry sales increased over the year. Once again, Coby of Advanced Machinery was keeping an eye out for a good quality used single-head widebelt sander in the $4K-$7K range.
The conveyor belt, which can cost up to $2,000 to replace, had no cracks or tears, and the sanding drums had absolutely no pits or grooves. But before we were able to hook this machine up and use it, we had to address one issue: how to power the thing!
The largest phase convertor we had was a 20HP, which could only run a motor of about 13HP max. So, while the sander was being shipped to us, we were searching for the best deal on phase convertors. After purchasing the widebelt for $5,000, the phase convertor for $1,700 + $700 shipping, and paying the electrician ~$1,800 to wire everything up, we had a beautiful widebelt sander. The fact that we had to acquire a phase convertor made the initial purchase of the widebelt a bit expensive, but given how easy the machine has made our sanding lives, it has been well worth it!
As you can see in the picture, all of the ribbon Sapele veneer on the sides has the grain oriented vertically and the grain of the top is parallel to the longest side. We repeated the veneering process on the base of the table; it was a bit easier since the sides were not as angled as those of the top.
It was now time to drill the hole for the decorative metal bar that would be on the top point of the front and back of the base. After the dowels were glued into the base, we turned the top upside down, and attached the two pieces. Jared Patchin started woodworking professionally in 2008 when he set-up J.Alexander Fine Woodworking in Boise, ID, where he builds custom crafted furniture and cabinetry. He ended up finding the one pictured above, a 30-year-old single-head 37? Timesaver widebelt sander. Once his technicians gave the machine their approval, we purchased it and had it delivered. Most industrial machines, and all the machines seen in this blog entry, are 3-phase machines. They are run using a phase convertor, which uses single-phase power to generate the 3-phase needed. We veneered each surface individually, which meant that the tabletop took five rounds to complete the veneering.
We ordered two 1.5? lengths of 1? diameter solid aluminum bar from a local metal supplier, sanded the pieces with 320 grit paper to give them a brushed look, and eased over all the edges.
The space that the two pieces share is pretty tight and did not make for an easy work space. We used a polyurethane glue for this final glue-up because the glue would expand and help fill any small voids that were present inside the top and base.The tape and paper ensured that the expanding polyurethane glue would collect on top of the paper rather than on the veneer’s surface. We removed the tape and paper, scraped off any excess glue, and gave the entire table a final hand sanding with 220 grit paper. The brownish red of the Sapele work perfectly with the whites, grays, and blues of the living room. As he takes up newer projects, he will realize which one are the most important ones and hence he can purchase them as needed. Don’t ask me exactly how it works, but normal residential-type power is single-phase, and industrial-type power, which larger machines need, is 3-phase.


Each time, the tabletop spent three hours in the bag, and at least four hours outside the bag to help the glue cure. As the veneer is pressed into the substrate, the air is expelled from the glue joint and a bond is created within an hour or so. On the drill press we then set up a shim that would drill a 1? hole parallel to the floor. We then took the table into the finishing room and applied a dark brown oil-based stain, two coats of sanding sealer, and a coat of bright-rubbed conversion varnish. He has developed his craft since then, moving from making wooden swords for himself and his friends to building some of the finest furniture and cabinetry available. After each round we spent a few minutes checking the edges of the veneer and re-gluing any places that had not fully adhered. But, for the glue to for a permanent bond, it requires the water to be evaporated, which is impossible since the vacuum bag is air tight and therefore void of air in the first place. Since the faces of the front and back are not vertical, but angled inward about 3 degrees, if we set the back flat on the drill press table, the hole would be drilled at a -6 degree angle to the face and -3 degrees horizontal. He lives in Boise, Idaho with his wife and two young sons, who have taken over the sword making side of things.
By shimming the piece by .5?, we were able to drill the hole at a -3 degree angle to the face, which translates to horizontal. Since, this equipment os used often, you should always buy a quality table saw that can withstand all the work it will be performing. This may seem to be over-thinking, since only .5? of the bar would be seen, but the details are what matter in custom furniture.
You can set the depth of the cut and therefore with it you can create narrow slots, dado cuts, etc.
For beginners, stationery is good enough, while plunge base is more advanced and apt for experienced woodworkers.
It works in circular movements so you need not worry about the direction of grains.With these tools in your workshop, you can take up any wood project as you like.
Also called "annular rings"arris the sharp corner formed by the meeting of two adjacent surfaces of a board. Most grades useful for wood finishing are designated by several zeros (aughts), the more zeros the finer the abrasive.
The edge of the stock rests against the edge of a board and the blade rests across the face. The moisture breaks the bond between the paint and the wood, lifting the paint film into a blister.
The distinction originated because they are cut differently from each other when using hand tools. When using power tools both a dado and a groove are cut in a similar way using a dado blade on a table saw or radial arm saw or with a router.
A "loose knot" has a layer of bark between it and the surrounding wood and may eventually fall out leaving a hole in the board. Lacquer is called a "hot finish" because the solvents it contains will dissolve most other finishes. For this reason lacquer should not be applied directly on top of an old finish other than lacquer. It is usually applied by spraying, but brushing lacquers are available.latex stain A water-based stain that behaves like oil-based pigmented stain. The large amount of oil makes the film tough, durable and elastic, but it is not suitable for rubbed finishes and it dries to only a moderate gloss.
It is not as durable as the long oil varnishes but it dries to a harder and glossier surface. In plain-sawed lumber the rays show up as short dashes dispersed uniformly over the surface.


The particles are sorted through wire mesh screens The higher the number the finer the abrasive. It is made from very small wood chips or particles bonded together with glue under heat and pressure. Underlayment has a slightly rough surface and is intended for use under carpet or other flooring materials.
Also includes the build-up of waxes and oils that have been applied to wood over time and the scars and marks that are acquired through use. It produces a very durable finish that is resistant to wear and abrasion, water, and weathering. The high percentage of resin makes the dry film very hard and glossy, but it is not as elastic or durable as varnish that contains more oil. Sometimes it also refers to a liquid used to hold small particles such as pigments in suspension without actually dissolving them. The solvents of finishing products usually evaporate leaving only the other ingredients to form the final film. Popular solvents for wood finishing products are: turpentine, mineral spirits, naphtha, benzine, alcohol, acetone, methyl ethyl ketone, and toluene. The three most common types used in woodworking are the framing square (a large tool with two arms made of a single flat piece of steel, the longer arm is called the blade, the shorter arm is called the tongue), the try square (a small tool with a fixed stock or handle and a blade), and the combination square (also called a machinist's square, it has a stock that can be moved along the blade. Most chemical stains depend on a reaction with the tannin in wood.taperA gradual angle cut on one or more faces of a board.
Because it is more expensive than other solvents like mineral spirits, turpentine is not included in most modern formulas. Even though they are called universal, they may not be compatible with some lacquers, epoxies, or catalyzed finishes. Face veneers are usually made from expensive wood species and applied over cheaper wood's core Veneers are made from inexpensive woods like fir and are used for the inner plies in plywood. Even if the natural color of the wood is quite dark it is called whitewood in this respect. Even if you have become an expert at woodworking and use woodworking power tools in all your projects, it is highly recommended that you do not entirely give up using hand tools.
Woodworking hand tools can allow you to achieve the same amount of finesse, as you get with power tools. This may be hard to believe for some, but it is very do-able, all it requires is technique and practice. Force is applied on the rubber end, either by one’s hands or by using a mallet to strike it.
There are a wide variety of clamps available, which include; bar clamps, pipe clamps, G cramps etc. The desires result may be to break a piece of wood, to drive in a nail or to apply force to join two pieces together. Power saws are also available, but they may harder to handle for a beginner, so it is best to opt for a hand saw. They come in different sizes and types.The above mentioned tools are all must-haves for amateur woodworkers, as well as, professionals.
Their importance lies in their simplicity and increased control that the woodworker has on them.



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Author: admin | 30.05.2015 | Category: Garden Shed Designs


Comments »

  1. Shadowstep — 30.05.2015 at 15:23:30 Edward Gallagher Jr, opened his new are an awesome.
  2. RAZiNLi_QIZ — 30.05.2015 at 19:33:21 Thickness as the facet panels, 21mm (just under an inch) but because.