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We fell in love with barn-style track systems that are hanging gorgeous doors in and on all the design magazines and websites right now. So Scott spent weeks designing and putting them together himself, for a total of less than $120 (not including tools).
He is so extremely thorough and pays so much attention to detail it kinda makes my head spin.
Click here to access the materials list, which includes the tools needed (the big ones being a miter saw and bench grinder).
To start, you’re going to attach the track wheels to the bars that will hold up your doors. The rod and the flat bar need to be held in place (preferably by someone else standing on them) as you continue to hammer the flat bar until it’s folded.
Please be careful when you cut the excess off at the top near the wheel that you don’t hit the wheel with the blade. The key ingredients for the track system are the wooden backboard, the steel track, and the spacers between the two, which rest atop the washers. For two or more doors, you’re probably not going to find a steel piece long enough to have a continuous track. To make our own spacers, we bought a steel pipe and cut it to length using the miter saw with the masonry blade. We left specific measurements out of the track design because it’s going to vary based on your specific use. If you want to stop the doors in the center of the track, repeat this process with two stoppers in the middle like we did. We aren’t including instructions on how to make the doors in this tutorial, though we hope to have them up shortly in a separate tutorial. We laid the doors back down to get them out of the way, and Scott used that line to attach the track to the wall, lining the top of the back board up to the line.
To attach the wheels and bars to the door, we set the doors back on the drywall sheet, and I held them against the closet as Scott placed the wheels over the track and marked where he wanted them to be bolted to the doors.
You’re going to have to re-measure for each wheel because the measurements may vary slightly. One final safety feature we added to ours (after my many visions of our rambunctious children somehow managing to pull the doors down on top of themselves) are these back door roller assembly pieces and an aluminum c-channel strip. The rollers attach to the wall, near the corner of the door opening, and the c-channel strip runs the width of the door along the backside.
While we tried to be as thorough as possible with this, it’s certainly possible we missed some things, so please chime in in the comments section with any questions you have. Christina - I wish your husband would consider actually making the hardware system and selling it on Kickstarters. I am not a handiperson, nor is my spouse, so we can’t do what your husband does here. Cathy Minner - We just bought the barn door hardware and paid the $400 and yours is just as good. Round Barn Door Track - […] DIY Barn Door Track Tutorial Between the hardwood floors, our entire home office, the kitchen table, and now these closet doors, hung from a barn-style track system that he designed and engineered himself, we have saved tens of thousands of dollars to get such custom touches in our home. I thought I would share what I’m doing with my limited budget (after the recent price increases in materials over the last month).
If youre hanging a rod inside the window trim you dont have to find any studs or any solid wood to screw into? Our BYPASS Barn Door Hardware is the perfect solution for a doorway that doesn't have enough wall for a single or double set to roll into. A girlfriend of mine really wanted a double sliding barn door so that means I finally got a chance to put together a build video to go along with my written tutorial.
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Sliding barn door Door Hardware: Barn Door Track System and Door Kits Door Hardware offers barn door, sliding door hardware kits, track systems and accessories, including heavy duty door hinges, and flat track Door Hardware - Home Depot.
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Barn Door Hardware - Beautiful Flat Track hardware is perfect for Interior and Exterior applications.
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I have a very detailed step by step tutorial posted on my blog if you would like more information.
Our Story - NW Artisan Hardware was founded around the idea of providing quality doors and barn door hardware, on an online environment.
Bypass Barn Door Hardware DIY Barn Door and DIY Barn Door Track That Won't Break the Bank! Bypass Barn Door Hardware Heavy Duty Industrial Sliding Barn Door Closet by eastoaklane on etsy. If you're on Pinterest as much as I am, then you know sliding barn doors are, like, design crack right now.
So naturally, I wanted a barn door for our laundry room makeover, if only because I can't find anywhere else in the house to fit one.
Stick the boards together with plenty of wood glue, and then secure them with ratcheting straps for a tight fit while the glue dries. You want to get a nice, sharp bend, so go ahead and hammer the point all the way down if you have to.
Go ahead and hammer on the steel with the casing inside; you won't be needing the case for anything, so it doesn't matter if it gets banged up. Also drill holes lower down on your bar where you want the screws to go - the ones that will attach the bracket to your door. This bar is the same 1.5 inch solid steel as the door brackets, so just cut it to the length you'll need for over your doorway, and then drill holes spaced roughly 2 feet apart down the length of it. Oh, nearly forgot: you'll also want to install some kind of a door stop, so your door doesn't go banging into the corner wall or flying off the track.
I've outlined the basics here, but if you want a much more detailed barn door tutorial (complete with diagrams and precise measurements), head over to this post by Jill of Baby Rabies.
Hi, I wanted to do this for a bathroom entry I have, but was wondering what one would do about wanting to lock the door from the inside when it's installed the way it is here??
Terrance GrantThere is a latch type rod that goes on gates, you can attach them vertically to the bottom of barn doors, and drill a hole in the floor for it to seat into.
Real Sliding HardwareReal Sliding Hardware sells sliding barn door kits with HUSH wheels which help the door operate more smoothly and quietly. Rustica HardwareWe have tracks and barn door hardware that we make at our warehouse if you can't locate one from a farming supply.
Cathy Lara added this to Houzz Tour: Industrial DIY Farmhouse in OhioRanee's father made the barn doors from leftover flooring material. That said, most of the tools would likely be found in your garage if you’ve done a few home-improvement projects. Scott started the bend by laying it over a piece of the bent angle steel on the floor with about 6-8 inches sticking off one side, standing on top of the steel bar.
Hammer the flat bar another 90 degrees until the bar has completely folded over.  Keep the rod in the seam of the bend the entire time so your bend is curricular to allow head space for the wheel.
Using a crowbar, pry the bent end of the bar away from the straight end to make room to insert the wheel. I held the doors in place while Scott placed the track on top of the doors, resting the bottom of the steel bar of the track directly onto the top of the doors. These are steps you can only take AFTER you’ve assembled your doors and attached the wheels to them.

A DIY Barn Door Track Tutorial that will leave you with a gorgeous custom piece that looks like something out of a design magazine. Please be sure to leave your comments in the blog comments portion and not the Facebook comments portion since I don’t receive notification of Facebook comments on here and may miss your question. I too have been a fan of the barn door look but price tag steered me away from the thought. An Easy Pennant Tutorial - […] felt and I hot glued them to ribbon to make streamers for our background, which was set against our barn doors in the office. Sliding barn door hardware has become very popular recently and most people want Artisan-crafted doors made with skill and care!
I would love to receive comments from viewers regarding what a fair price would be that viewers would be willing to pay for the hardware (excluding the doors).
They seem to work with just about every style, from ultra modern to shabby chic to vintage industrial, and they SLIDE OPEN.
John and I looked for sliding barn door hardware online, and the cheapest price we could find was about four hundred dollars - and that's just for the hardware! It doesn't require nearly as many power tools as you might think, either: just a strong drill and an angle grinder with a steel cutting disk to cut the metal rails. The original pulley pin will probably be just a hair too short, so you may need to get a slightly longer bolt with a nut to hold it in place. Make sure you drill these holes in the lower third of your bar, not directly in the middle. This is important because you want your door's wheels to be able to roll over the bolts without hitting them. The door does overlap the edge by about four inches when it's open (the wall wasn't quite big enough for it to slide back further), but that's not an issue for us. Our stop is a simple L bracket padded with black rubber on the lower part of the wall by those two pipes. We're still not done, of course; next I'll show you our plumber's pipe shelving and the super fun and steampunky way we've devised to hide our water heater. Our tracks are very high quality and have many unique features that make our tracks a great choice! We searched high and low for a tutorial that would tell us how to re-create the rustic-meets-modern look of this exposed hardware, but couldn’t find any that were detailed enough or produced the look similar to the kits we would buy if we had a limitless budget. Again, use motor oil if needed to keep your bit from dulling, and use the grinder to re-sharpen your drill bit as you work.
With a little tweaking here and there I removed a pocket door and replaced it with a 5’6″ door that looks awesome! In usual case the door is simple and there are no excess gap or lack of space for bifold door structure. That bit's not quite finished yet, though, so believe me when I say I'm probably WAY more excited to see this than you guys are.
And hopefully you can understand why it’s taken over a month to get it up after I let you all peek at our doors this summer. To prevent from burning out your drill bit, you  may want to dip your drill bit periodically into some engine oil. You can also use the grinder to smooth out the cuts at the ends and where the holes are drilled. There is a public photo album of my finished product on fb that shows how these instructions can be used to create a rail system of any size.
Between the steel bar and the anchor is a half-inch steel tube, cut to about two inches in length.

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