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American Woodworker magazine was acquired by F+W Media (parent company of Popular Woodworking) in 2014.
Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years.
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Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.
If you follow my woodworking habits, you are well aware that I enjoy using my routers with pattern bits chucked in the collet. If I had a pattern bit, I could clamp a straightedge at my layout line then proceed to routing the dado in just the right location. First, attach the ?” fence piece to the ?” plywood allowing just a fuzz of the fence to stick out past the plywood. Next, chuck your bit into the router then trim the plywood to width as you run the base of the router against the fence. To use the jig, align the edge to your layout line, add a clamp (one clamp does the trick if you’re jig is shorter) then run the router base along the fence. Glen Huey is a former managing editor of Popular Woodworking Magazine, a period furniture maker and author of numerous woodworking books, videos and magazine articles. Like you said Glen, simple & cheap enough to make a few for different, but frequently made cuts. 2.) Mark one edge of the router base and only use that edge to cut the jig and perform the dadoing.
4.) You should really nail AND glue the fence to the jig base lest the fence will begin to wiggle after some use.
6.) Setting the jig up for use with a plunge router base makes creating stopped dados much easier.
Because we have just about put to bed the current issue and due to the upcoming holiday weekend, I had a little free time to be out in the shop. Cutting the rabbets required that I slide the fence tight to my blade (without changing the cutting height). Megan, I would have provided a link at Shop Wooworking, however the search tool there kinda sux, and all I was able to get were individual papers for each of the many boxes in the book. My carp is that you should have made the drawer depth modular so that drawer position could be changed. Habitat For HumanitySells the house to the owner for the cost to build it and gives the future owner an interest free loan. One-room School – Wikipedia, The free EncyclopediaExcept for the roof and a few boards in the floor, all of the material in this building is original.
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Download Woodworking Ideas and PlansOpen up this FREE article on sketching – the basic element of all woodworking project ideas – and start seeing furniture and casework in a different light. I Can Do That!Join your host Chad Stanton in this series that provides simple woodworking projects and videos for woodworkers of any skill level. Online Class Starts April 20Enroll today in Build a CNC Router from Popular Woodworking University! While I prefer to work with air-dried lumber, that’s not always possible for woodworkers who use a lot of wood or don’t have access to a dealer who air-dries stock. Editors note: Bob Flexner’s blog will move to the Flexner on Finishing Blog at the end of April. How we measure the world around us is a reflection of how our society interacts with the world.
Build these simple wood storage bins and have all your important reference materials at your fingertips instead of lost in a towering pile. Another option is to clamp a fence at the appropriate offset to the layout line so I could run the base of the router against the fence and cut the dado where needed. I realize this jig might be old hat if you’re deep into woodworking, but if it’s a new idea, you should give it a try. This piece has to be squared to the fence (that’s why you leave a small amount of the fence beyond the plywood).
If you choose to back up during the cut – something I would not recommend – it’s easy to allow the base to pull from the jig fence. Each of your floor plans is to include the following: Number of children your center will accommodate and how many adults you will have. HARRISBURG — Legislation that would require state residents to show photo identification every time they vote has moved a step closer to Gov. Competing Visions Of A Computer-Controlled FutureComputers dominate how we live, work and think. Strong, great-looking and quickly made, box joints are an especially good choice when you have a large number of items to produce.
Subscribe and gain immediate access to more than 400 videos on the web's best woodworking subscription site. To wit: The metric system is, in my opinion, the most efficient way to gauge everything around us. I use these all the time, they are simple to make (as demonstrated below) and they are so cheap you can make a separate jig for each different bit you use. I’ve made these up to 15″ in length, but generally I build them to match the groove length.
This results in the exact cut line of this particular router and bit combination – that’s why it’s important to make a jig with each new setup. To avoid this mishap, run fully to your stopping point then turn off the router and allow it to come to a complete stop before lifting the tool.
But after seeing this tip published somewhere, I showed it to him and he was delighted to see that it made our dados more accurate and considerably increased our efficiency. Today I worked on the shop drawers that slip into boxes that will eventually fit inside the base of my bench.
These drawers are small and shallow, so I decided to use a dado & rabbet joint (some woodworkers call this a lock joint). Next, to act as clamps while the glue dried, I shot a couple of 23-gauge pins into each connection. I cut each piece of plywood to size and made sure that these would easily slide into the cases.

To make them, you need your tablesaw, a miter gauge, a dado set and a simple shop-made jig (Fig. Place the piece on the jig’s carriage and raise the blade.A scrap piece held on top tells you when the blade is exactly even with the workpiece. The setup is different, because the sides have sockets instead of pins on the top and bottom edges. This clamp rack brightly outshines others, allowing you to stack clamps a half dozen or so deep, saving serious wall space. If you get way long, you’ll need to clamp the far side as well, but that’s getting too far ahead.
I made many sizes of them, up to 4 feet long for the router and some up to 12 feet long for the circular saw. With the drawer box on a bench, I positioned the bottom flush with the box front and centered from side to side.
But others warn that there could be bizarre consequences and that humans may be on the losing end of progress. The challenge is to cut pins and sockets that are virtually the same size, with paper-thin tolerances for fitting the joint. Before moving on to the next step, make sure the miter gauge bar slides smoothly without any side-to-side play.
The key indexes the workpiece, so the sockets are evenly spaced and the pins are all the same width. A dry fit that requires firm pressure is too tight; the pieces will be tough to assemble after glue is applied, because the glue causes slight swelling. It leaves the slot in your jig’s fence too tall, so it won’t fully support the back of the workpiece. The rack is both strong and simple to make, consisting of gusset-shaped brackets glued and screwed to a backboard that's either mounted on French cleats or screwed directly into wall studs.
I should note that our method was to rabbet joint all carcass parts and dado all shelves as well as dadoing all faceframes to fit the carcass so each cabinet had lots of dado work.
I used no glue here in case I need to reposition or move the boxes for some reason – I may even need to replace the bottoms sometime and glue would make that a pain.
I’ll show you how to build the jig and use its micro-adjust system to dial in perfect-fitting box joints. I think box joints look best when the end pieces have full pins at the top and the bottom, so I always start with an end piece.
The fit shown here is too loose by a paper thickness; glue won’t swell the fibers enough to close these gaps. It also automatically positions both pieces so their pins and sockets are correctly offset. But because these boxes attach to plywood (the pieces that need to be sized correctly), I can use almost any size box. This problem also occurs if you want to reuse your jig to make box joints in thinner stock.

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