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You can sharpen your woodworking skills with helpful tips and techniques from the editors of Woodsmith and ShopNotes magazines.
If you’d like even more great ideas for getting more from your router, go to: Router Tables at PlansNow.
It’s made from two pieces of aluminum angle joined together by a small wood block (see end view below right). When gluing and clamping small parts together, it’s always a challenge to align large clamps to hold them in place as the glue dries. Place a T-nut in each hole at the back edge of the stop block, slide a threaded rod through the holes in both of the blocks, and then screw them into the T-nuts, like you see in the side view below right. To use the clamp, loosen the wing nuts and place the parts to be clamped between the blocks. So, to store these and other small items, I built a pull-out storage case, like you see in the photo at right. While I was vacationing near my hometown in Ohio in August, I received a phone call from a long-time family friend, Dave Corwin, from Delaware, Ohio. Dave also commented that he really thought the simple resaw pivot block for the band saw was a great idea. Every issue of ShopNotes is packed full of projects, informative articles, and tips to make your shop time more enjoyable.
It won’t take a lot of time, effort, or material to improve your shop with these handy plywood projects. Plus, in Router Workshop, we’ll show you our Top 10 Hand-Held Router Accessories that will help you get more out of your hand-held router. And, as always, you’ll find lots of other informative pages inside this issue of ShopNotes. Neither Don nor Paul’s name is as familiar perhaps as Norm Abram, but to me their magazines were groundbreaking. Paul Roman, and his wife Jan, started Fine Woodworking in 1975 and it eventually expanded into a publishing empire that includes magazines for woodworking, home building, cooking, and gardening. Filed under Fine Woodworking, ShopNotes Magazine, Woodnet Forum, Woodsmith, Workbench Magazine.
We have an easy and fun project coming up in the next issue of ShopNotes that I think you’ll really like. What’s fun about the design of the box is that both the top and bottom are made from single pieces of wood that have been hogged out to accept the sharpening stone. Now, the heart of this project is creating the cavity for the sharpening stone and as simple as this might seem it took a few tries to get right. Then, I went to the router table and  made a template with a rectangular cutout that registered off of the outside of  the top and bottom of the sharpening stone box.
When I saw the old, gas barbecue grill that my neighbor had thrown away, it gave me an idea.
All I had to do was remove the tank and grill, paint the metal frame, and then build a couple of table supports. You can get more interesting woodworking e-tips like this each week from the editors of Woodsmith Magazine just for the asking.
One of things I most appreciate about the designers at ShopNotes Magazine is that their shop benches, cabinets, and tool racks are as attractive and well-designed as any furniture project you may be building in the shop. We have been taping the seminars at the Woodsmith Store though and as soon as we get caught up, the podcasts will begin again. There’s one item that we have that the home shop might not is a dedicated finish room with a professional spray booth. The spray booth arrived on several pallets stacked with all sorts of galvanized sheet metal parts and fasteners like an Erector Set spilled on the floor. With all of the use this spray booth gets, there’s a bit of overspray, so, the interior has a peel away coating.
When I first saw the steel gray and black paint scheme I was reminded of another manufacturer of woodworking machinery.
When asked what it is that they hope will set them apart from the competition, the answer was — service. Doug has created a really enjoyable series of articles for building a project to fit a specific need. Filed under Band Saw, Custom Furniture, Doug Hicks, End Table, Routers, Woodsmith, Woodworking. Recently, Doug Hicks decided to build a much-needed end table for a spot between two easy chairs in his home. Filed under Band Saw, Bent Lamination, Custom Furniture, Drill Press, End Table, Wood, Woodworking. But, because of my interest in green woodworking, I was really drawn to this link on Steve’s blog to Gary Katz Online. Doug Hicks, executive editor at August Home Publishing, was asked this question recently at one of our woodworking seminars at the Woodsmith Store: If you could have just one tool on a deserted island (assuming it had electricity!), what would it be? Doug’s answer was a band saw and he gave his reasons why in a seminar later that spring. I recently traveled back to my hometown in central Ohio to see family and our new granddaughter. As noted on his web site, David sculpted these creatures using various combinations of whole trees found standing or fallen dead, cut green saplings selectively harvested from the willow family, dry branches, and other forest materials.
Besides the style of chair they specialize in, the biggest difference between the two seems to be their level of notoriety.
The split veered off just a bit at the bottom edge (photo above), but that had more to do with my crooked scoring than anything.
One of the things that I like about woodworking is that there are so many different ways to work wood. I spent most of the day in woods outside Middle Amana, Iowa today splitting a six-foot section of veneer-grade white Oak. I’ve been looking for a local saw mill that will sell me a veneer-grade red or white Oak log for green wood chair making. Buying hardwood (especially exotics) online has become more and more popular in the last few years. Sometimes though, it can be hard to find good, reputable suppliers who are willing to work with you. Larry Gnewikow, forestry manager for Amana, is a graduate of Iowa State University and has worked for the last 25 years overseeing the growth and development of Iowa’s largest privately-owned forest. Larry says they regularly work with buyers who have special needs and they’re now able to ship hardwoods to anywhere in the country. Being one of the few green wood chair makers in Iowa, it’s been a slow process finding the right supplier for oak logs. Filed under chairmaking, Green Woodworking, Hardwoods, Sawmills, The Woodsmith Store, Woodworking. Well, it took me about a month to complete 90% before the boys were born and 8 months to complete the last 10% after they were born.
The problem is, I don’t have an extra 25 grand laying around to spend on fixing up my home. That’s because Home Depot is giving away a $25,000 gift card (and many more prizes) to the best YouTube video entry showcasing the projects Home Depot customers would like to tackle around the house.
Filed under D-I-Y, Holiday, Home, Home Improvement, The Home Depot, Video, Workbench Magazine, YouTube. Chris Snider bought his first home in the spring of 2006 after living for several years in an apartment.
As it turns out, most of his ideas were featured on the cover (and inside) of the October 2006 Workbench magazine.
I had an interesting day last week visiting on-site during construction and filming of the ABC-TV show Extreme Makeover: Home Edition. Filed under Doug Hicks, Extreme Makeover: Home Edition, ShopNotes Magazine, Woodsmith, Woodworking, Workbench Magazine. Until recently, interest in the SawStop Table Saw mostly centered around how cool the flesh-sensing magic of the safety device was. The problem is, manufacturer’s of woodworking machinery are not embracing the technology.
So now thanks to this ruling, and as is often the case when lawyers get involved, it comes down to one thing — money. Over in the WoodNet Woodworking Forums, member Steven has posted several photos of rocking horses he’s making for his grandchildren. At least a half dozen times, I’ve experienced serious kickback while using my table saw.
Once I was knocked on my keester when a workpiece I was ripping pinched the blade and got kicked back into my stomach.
That’s why I was surprised while watching a recent segment of TOH, as a trim carpenter made a free-hand cut on the table saw. Several people have commented that the practice of pushing a piece freehand past a spinning table saw blade is an acceptable practice by professional trim carpenters.
Filed under Home Improvement, Norm Abram, Power Tools, Shop Safety, Table Saw, This Old House, Woodnet Forum. Any day of the week, and at almost any time of the day, you can find a couple of hundred people comparing notes, exchanging ideas, swapping tall-tales and generally sharing their love of woodworking with each other on the WoodNet Forums. Around since 1993, the original WoodNet BBS was a way for Woodsmith magazine to further support their customer base.
All it takes is one wrong move, one moment of hesitation, a single lapse in concentration, or a misplaced step. In a sleeve bearing, the load is supported through the sliding motion of one solid surface against another, very simple. Even though they are simple, there are a few things to keep in mind when using these bearing.
Another way of mounting a bearing is to use an oversize hole with epoxy paste allowing the bearing to seat into the correct alignment with the shaft in place. Whether you’re using epoxy to mount the bearing or even applying finish around it, protect the interior of the bearing with some wax and plug the opening. Simple, durable, and inexpensive, a sleeve bearing is a great option for a shopmade machine tool.
When you design for ShopNotes Magazine you can’t help but develop an appreciation, even an obsession, for hardware.

A few years back in ShopNotes, we did a version of an English carving vise that appeared in Issue No.
General-purpose ACME thread has one start, or one continuous thread, the same as standard thread on bolts and screws. The second rule is to design mechanical projects from the beginning with a bit of float in them.
If you decide to build one of these working tools take some time to consider all your hardware options. Filed under Clamping, Design, Enco, Hardware, McMaster-Carr, ShopNotes Magazine, Uncategorized, Vises, Workbenches. Kevin Martini contacted me some time ago and said that he saw the Dovetailed Shoulder Plane we featured in ShopNotes 88. The Mobile Planer Stand is just the ticket for giving your portable planer a permanent home. This 3-in-1 Multi-Tool will turn a palm router into a mortiser, edge jointer, and router table. Plus, we’ll give your significant other 20 ideas for stocking stuffers for Christmas — all for under $50. And there’s much, much more in the next issue of ShopNotes magazine, available on newsstands now. Several of the ones that are listed are specialty magazines (American Router and American Woodturner), focusing on a single aspect of our hobby, such as turning or routing.
Woodwork is good magazine that appeals to woodworkers who have an artistic bent, and Woodcraft Magazine, even though it’s only been around for a couple of years, is starting to gain some readers. The rest of them (American Woodworker, Fine Woodworking, Popular Woodworking, Wood Magazine, and Woodworker’s Journal) are all fine magazines, and I subscribe to all except one.
But most odd of all is the absence of any of the woodworking magazines from August Home Publishing. Every Thursday night this fall you can learn from the experts at the Woodsmith Store and Woodsmith, ShopNotes, and Workbench magazines. So it’s important that all of my power tools be portable and take up as little space as possible. Then, after removing the top of an adjustable clamping table, I mounted the router table to the clamping table stand, as shown in the left photo above. Best of all, I can remove the router and quickly fold the table up to store it against the wall whenever it’s not in use (right photo). It’s hard to get the drill bit centered and keep the dowel from turning as the hole is drilled. Then slip the clamping jig over the dowel and squeeze the kerf together with a small clamp. A slotted hole at each end accepts a flange bolt from the table so you can quickly mount and adjust the fence to meet almost any drilling challenge. Put the pieces together by slipping the threaded rod through the adjusting block and adding washers and locknuts, like you see in the drawing and detail below.
I usually measure several times just to make sure I get it right.Then I made the simple drawer gauge shown in the photo below.
They are drilled to hold flange bolts and two sections of threaded rod, as the illustration shows below.
Position the front of the clamping block to extend slightly beyond the edge of the base so you can turn the knobs and secure the stop block in place.
The case is large enough to hold a couple of small plastic storage cabinets with lots of drawers (the kind you find at hardware stores and home centers). A handle attached to the side lets me simply pull it out to get to the items and then push it back out of the way again. He said he really enjoyed the article and was especially tickled and surprised when I told him I wrote it. This easy-to-build outfeed support gives you an extra hand when you need it — and stores easily when you don’t. Each has probably influenced more people to get into the shop and actually build something than just about anyone else on Garrett’s list. Woodsmith, published by August Home Publishing (they also put out ShopNotes, Workbench, Garden Gate, and Cuisine at home), is unique in that it doesn’t just show you a pretty project, it helps you build the project with detailed step-by-step instructions and clear, concise drawings and photos.
Paul’s goal was to have a woodworking magazine that not only informed, but also inspired its readers.
And this is not a knock on Norm, but I’d rather read about woodworking and then go do it myself, than watch it being done on TV anyday.
The metal frame of the grill would make a perfect roll-around tool stand for my miter saw. This wall-mounted tool rack is no exception, another in a long line of ShopNotes fixtures I wish I had in my shop. The Woodsmith Shop just started its second season, which means our video production crew has been extremely busy taping and editing the shows that you’re now watching. Thanks for your interest in the podcasts and I apologize for not keeping everyone up-to-date on our progress. Suddenly I began to think that here was a fellow I always appreciated, but perhaps not as much as I should have. From what I saw at IWF in Atlanta, the goal is to hit the ground running with the introduction of 35 new tools ranging from dust collection to bench grinders to table saws. All of the tools are backed by a full, 5-year warranty and they promise to deliver the best customer and technical service and support possible.
After spending some time with his wife Cathy, designing the table and making a cardboard mock-up, Doug got to work by making the bending jig.
And since the legs were to be relatively thin (1”) I decided that the strongest way to make them would be using a bent lamination technique. A quick scroll down to the categories section on the blog led me to his posts on Woodworking. The different shapes, colors and textures of these materials provide these sculptures with character, definition, and a sense of motion. Boggs has been published many times in woodworking magazines through the years and is well-known nationally. I drove up yesterday morning and with the help of Larry Gnewikow and Tim Krauss, I had a tree cut down and dragged to a clearing by 11:00 am. In fact, except for chopping firewood, I’ve never really tried to split a tree at all. Once I’d gotten the tree to split across its width, I started to concentrate on splitting it across its length. Larry manages the largest privately-owned hardwood forest in the state of Iowa and one of the largest in the midwest and he agreed to sell me a 5-6 foot section of white Oak. Finding a good source for cocobolo, paudauk, and even spalted maple or black cherry, often means making a patient, diligent search until you find an importer or saw mill that specializes in these products.
Larry has put me onto some good pricing for white oak logs and after visiting their website (and with Larry), I’ve also found out a little more about their hardwood for sale.
They currently list red oak, quartersawn white oak, cherry, locust, and spalted soft maple harvested and kiln-dried from their own forests. But now, thanks to Woodfinder and Amana Shops, I’ve found several good online sources for hardwood lumber should I ever have the need.
Two sticks are made, usually from a piece of scrap plywood or particle board, one for the horizontal layout and one for vertical. The current issue, Number 311, is no exception with a couple terrific cabinets for living rooms, family rooms, or where ever you display your favorite books and curios or watch wide-screen TV. Things are always underfoot and I’m constantly having to move one machine so that I can get to another. You can submit your video from November 10 to December 15, 2007, and the winners will be announced sometime just before Christmas. Or if you need some really great ideas for your video, pick up a free preview issue of Workbench.
Chris writes a blog for first-time homeowners on the Des Moines Register’s Juice website.
The last time Jim gave this seminar, he offered some great ideas for a space-saving home shop (see the photo above). The cool thing about his design for the shop is that it includes set up space for 5 major tool stations — in just 50 square feet! We’ve combined the schedule for both the Winter and Spring 2007 seminars in a single brochure. This is the first home they have built in Iowa, so my wife, Cathy, and I decided to drive the hour and a half north of Des Moines on a sunny, autumn day and check out the action. The SawStop Table Saw works by sensing the electrical capacitance of human flesh to stop a spinning saw blade instantly when the blade senses a drop in voltage.
Consumer Products Safety Commission will turn the debate into one of economics rather than safety.
According to Charles Murray, technical writer for Design News, woodworking tool manufacturers face the prospect of investing millions of dollars to re-tool existing production lines. I’ve never built anything other than furniture so I had no idea where to begin without a plan.
Not once during any of those times though did I feel that I was doing something that was inherently dangerous. The sleeve bearings you’ll find at your local hardware store are made of oil impregnated sintered bronze. Those that look like a short piece of tube are designed to carry radial loads, like a spinning shaft.
However, if you plan on press fitting  a bearing  get the largest shell diameter available.
This ensures proper alignment rather than to just hope that things will turn out right down the road.
Precision acme thread can have up to five starts delivering much more lateral movement per revolution. Precision ACME threads are made to much higher standards as it’s often used for lead screws in lathes, milling machines, and industrial equipment requiring great precision and durability. Not only will you get the satisfaction of using a tool that you’ve made, but, the tool can be built specifically to suit your requirements and style of work. But we’ve finally got all the kinks worked out for posting a FREE SHOP CALENDAR in PDF format that you can download and print.

Woodshop News, from Sounding Publications, is a great source of information for consumers, as well as the professional trade. That’s because two of the top four woodworking magazines are Woodsmith and Workbench. We’ll walk you through the basics of woodworking, tool techniques, safety, terminology, and everything you need to know to build great projects in your home shop. So I built the simple drill press table and fence with a replaceable insert you see in the photo above.
Two bottom-mounted T-tracks attach the table to the drill press, as you can see in detail ‘b’ and the photo at right. So I built the micro-adjuster you see in the photo above using spare parts I had around the shop. Then you can cut a dado at the bottom of the fence to hold the piece of L-shaped aluminum in place. This allows the aluminum strip attached to the fence to be moved forward and backward one thread at a time when you make fine fence adjustments. Now, I don’t have to worry about the “numbers.” The gauge always shows me the exact distance. Next, slide the four flange bolts in the T-track, slip the blocks over the bolts and add the washers and wing nuts.
Finally, snug up the star knobs and tighten the wing nuts to lock the clamping block in place. When I married, our first home was across the street from Dave’s, so we became friends as well as neighbors. I got the idea few months ago when I caught sight of a small box on Vince’s (managing editor of Woodsmith) desk.
A simple, direct, and very appealing evening project with as many variations as you can think of. But, years ago I had made some boxes for carving tools that were carved from solid slabs and based on that experience, I knew this method was out. Plunge cut this opening in some plywood to make a template, clamp it to the router table centered around the router bit with spacers to let out the sawdust, and  then impale the blank on a spiral router bit  and remove the waste, carefully, since you can’t see the bit. You can get a look at this and the other projects and techniques in the latest issue, ShopNotes No.
When I commented that the after-market steering wheel did not match the figured walnut dash, he handed me the original wheel covered in cracked Bakelite.
This, in case your life has been one long strawberry festival and you’ve been spared being introduced to this Satanic device, is an electric blade around which you manipulate the piece of wood you’re sawing. They made no secret that quite a few of the people working for Steel City formerly worked for the competition, including Delta, Powermatic and Jet.
This involves gluing together a number of very thin, flexible strips and placing them in a bending jig to dry. Something like MDF (medium-density fiberboard) probably would have been better, but hey, “ya use what ya got,” right?
Gary goes On the Road and finds great places for virtual visits, like the Lummis Home and others. New York state woodworker Peter Galbert is in a class right up there with Boggs, as well as most other master craftsman chairmakers. Until recently, I had never heard of Galbert, a man who has obviously found his purpose in life.
Then for the next two hours or so, I tried to put the lessons I’d learned last spring while attending a ladderback chair class at the John C. I brought with me the tool box containing all my tools that I used to build the chair last spring.
Well, actually the first step is to find any splits that happen naturally from the stress of being cut down. It’s kind of hard to see here, but once the wedges start to take a bite, the tree will split perfectly along the scored line. Or even take it a step further and go back to the way they worked wood in the 19th century, and use old hand tools! Larry and forester Tim Krauss were waiting for me at a clearing where they had been logging white Oak for a veneer factory in northeast Iowa. Next, he removed the taper at the bottom of the trunk so that it wouldn’t roll around when I got ready to split it.
The Amana Shops is the online store for the Amana Colonies a popular tourist destination in eastern Iowa. But they also focus on storage, and I especially liked the roll-around garage storage cart in this issue.
The lathe is stored in an adjacent (finished) room, the miter saw and stand are out in the garage, and I have to set up a couple of sawhorses out there just to cut a sheet of plywood down to size.
She is now married and starting a family of her own and her daughter now has her rocking horse…. I figured there would be a lot of people commenting about the segment on our woodworking forums.
It’s an amazing story of how the project was completed and Ken gives all the details of how his wife progressed from start to finish.
It’s always a thrill to watch turning shafts, sheaves, and moving belts in action on a tool I made myself.
Sintered bronze bearings start as a powdered bronze alloy that is molded into the correct shape and heated to fuse the bronze grains together thus creating a porous structure. Thin shell bearings will actually compress somewhat into a smaller internal diameter if forced into a very tight hole. You can’t expect smooth performance from a piece of not  quite round hot rolled stock from the hardware store.
The brass sides were milled to size and the steel sole is just around .002 larger to allow for a tight pressed fit. It’s a handsome calendar with quality photos of old tools from the early issues of ShopNotes magazine. According to the last published figures from ABC (Audit Bureau Circulation, 2006)* that I know of, Workbench is number two and Woodsmith is number four. It was a sharpening stone box that Vince made patterned after one in an early 20th century book on woodworking.
Their idea was to just use a template cut to the exact size of the desired opening and to use an upper bearing hinge mortising bit, it keeps everything in plain view — no critical dimensioning, easy, straightfoward, and safe. If you decide to build a sharpening box, please send us a picture, we would love to see what you’ve done. In case you still don’t get the picture, your hands are in extremely close proximity to this totally malevolent moving blade.
As you can see in the photo at left, I neglected to do that and had to redo my score marks after I discovered this stress crack.
Tim knows his work and it took less than 10 minutes (with chips flying everywhere!) for him to drop the tree and have it ready for the skid to pull it out to the clearing. It’s a clever, multi-sided cart that has loads of storage space in a compact footprint. As usual, each paid $8 admission receives a $5 Sawbuck that can be used toward any purchase in the Woodsmith Store. Over the years this simple rocking horse will get built many more times as needed as our 6 children start their family’s. Experience (making poorly functioning machines) has taught me that much of the success in shopbuilt machines lies in the bearings and their installation.
Woodworking, a no-ads limited circulation publication from Popular Woodworking, has started to gain a real foothold with woodworkers interested in hand tools and learning about craftsmanship. There were three of us woodworkers on the block, so we could often be found in each other’s shop on any given day sipping a cup of coffee and telling a story or two. Check out the subscription offer while you’re there, and get yourself a free preview issue. Campbell Folk School, the Penland School of Crafts in Penland, North Carolina and has presented seminars on chairmaking at Colonial Williamsburg.
Trying to fight that crack is next to impossible, so it’s best to take the path of least resistance.
During the class, we started out with a small quarter section of a red Oak tree and rived it into chair parts. Since that’s all I needed, I took the good stuff and the rest will most likely be sold for pallets. But, Larry says they’ll work with anyone who has specific requirements or needs larger quantities. They call it a garage storage cart, but I can see this in use anywhere you need lots of storage, but don’t have much space. If you’re planning on attending all the seminars, the Gold pass is the best deal because it saves you up to $27.
You won’t be proud of a machine that vibrates, or is feeble, or is inaccurate due to misaligned bearings.
As much as 18% of the bearings volume is oil and this creates a permanently lubricated bearing. Finally, Popular Mechanics has included at least one woodworking article in every issue for many, many years. Although its subscription base is smaller than its sister publications, ShopNotes is a one-of-a-kind magazine for woodworkers who are looking at solutions for building shop jigs and storage projects for the shop.
I should have slowed down and taken the time to ask myself a few questions about the method of building: Is it accurate? This means the bark runs straight up and down, there are no visible knots or branches, and the growth rings should be concentric and start in the exact middle of the trunk. All of the work of felling the tree and splitting it into quarter sections was done by the instructor for the class, Lyle Wheeler.
The brass wedge was drawn up in AutoCAD and then exported to the CNC Milling maching with an end-mill. The lesson here is that you need to take the time to ask the right questions if you want to get the right answers.

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