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02.01.2014
I''ve been using a rolling computer chair that goes up and down to get the right height for dovetails. CKocourek writes: Thanks for the kind words about my workbench; it's great to see such a positive response! Our dream bench starts with traditional workbench features like a thick top, a sturdy base, bench dogs and a pair of vises. You could build adjustable shelves inside the cabinets instead of drawers and pullout trays. The best thing is you can cut costs and still get a fully functional bench right away, even if you go with the least expensive options. To build the bench you'll need a tablesaw, planer, belt or orbital sander, a router and a circular saw. Cut the plywood parts for the three individual boxes (Parts D and E) and assemble them (Photo 1). To mount the drawer and pull-out shelf slides, turn the cabinet on its back and use a square to mark centerlines.
Here's how to assemble the butcher-block top without facing a sentence of hard labor sanding.
American Woodworker magazine was acquired by F+W Media (parent company of Popular Woodworking) in 2014.
Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years.
Woodworker James Oliver has built a massive workbench with French lines (tree trunk legs), English-style workholding (a twin-screw face vise) and some modern practicality (a quick-release vise in the end-vise position). When I first posted photos of Oliver’s bench in January, readers wanted to see more photos , not only of the bench, but of the shop. Chris is a contributing editor to Popular Woodworking Magazine and the publisher at Lost Art Press.
I’m curious what that black thing that hangs out under the left end of the bench in the upper photo and is tucked under in the lower photo? Even though any photo of a workbench will stop me in my tracks—THAT is a jaw-dropping workbench. It never even occurred to me to use anything but a couple of shop scraps and 3 square drive screws to make mine from the description in your book.
Instead of Norm’s choice of birch plywood I went with shealthing material, about half the price and it won’t be seen so I figured it was a good deal. It’s hard to keep the dividers upright to attach the cleats so I used my Jet clamps to hold things in place during assembly. Due to the length of the wall and thinking ahead for the position of the sanding platform and radial arm saw, I decided to make two 8’ units, then an odd-size unit on the left and an odd-size unit on the right. On the left side I had to notch around the PVC water supply pipe and a capped-off propane supply pipe. The top of the platform will sit flush with the workbench top so I have to cut a hole of fairly exact placement and size for the unit and its dust collection fittings.
Next I cut and screwed down 3 sheets of sheathing to the 2x4 frame, and cut the hole for the sanding platform.
Since I was going to install 8 drawers here and two more in the laundry room in the house, I decided to make jigs for attaching the 100 pound, full-extension drawer slides to the drawers and cabinets.
I spent most of the Superbowl cutting out pieces of graph paper to fit all of my tools into the drawers.
Now that the bench is in place, I can go back and complete the installation of the Radial Arm Saw. Skip the gym, and handplance insteadUse a card scraper or cabinet scraper to remove any glue, paint, or other gunk that's built up on the top surface and edges. Early in my career, I used a belt sander to flatten my bench, but it only made matters worse. The next sequence is to plane the surface diagonally from left to right and then right to left. Once this sequence of planing passes is complete, check your progress with the straightedge.
Repair any holes or dents in the topAfter verifying that the benchtop is flat by sweeping the straightedge over the surface in all directions, use a cabinetscraper to remove any ridges, or tracks, left by the handplane.Even with a flat surface, there will be gouges and holes too deep to be removed by planing. If you removed the stabilizing battens, now is the time to reattach them tight against the end grain of the benchtop and flush with the surface, scraping or planing them if needed.
Check for a sturdy and stable base My experience has shown that a well-constructed bench retains its structural integrity. On my bench, the legs must have been made while the lumber had a higher moisture level than the upper rails and the feet. If your bench has wooden feet that rest on the shop floor, check them to see if they are split or worn down.
A good vise is a virtueWith the rest of the bench finished, the next step is to clean and repair the vises.
If your tail vise has adjustment screws on the guide bar, use them to align the vise flush with the benchtop. Sand and seal the benchtopWith the bench reassembled, very lightly sand the top smooth using P220-grit paper. When the bench is back in use, frequent light cleanups will keep any long-term wear in check. UPDATE: Fine Woodworking Best Workbenches from the editors of Fine Woodworking and a special magazine issue, Workbenches. My good chisels are old Witherby chisels I picked up on Ebay and some James Swan's I've been picking up at local shops when I can find them. Please Select Username to appear on public areas of the site like community and recipe comments. If the hassle of clearing a workspace is making you put off that project you've been promising your significant other for weeks, have we got a project for you!
The beauty of this garage workbench is that it takes advantage of that narrow space between the garage door and the side wall most garages have. Place the miter saw in its permanent position and measure the distance from the front of the fence to the wall. Workbenches Woodworking – possibly you have often desired to create severalthing together with your personal 2 fingers?
Among the stuff that halts several people through ereally Producing their unique woodworking task is in fact the reality that these men and women think that It’s simply as properly complex when they do not curently have several encounter. Some woodworkers have multiple work stations for handplaning, power tools and even carving, which is great if you have the space and inclination for multiple benches. Whether you collect hand planes or seek out the latest and greatest in power tools, our expert tool addicts will keep you in the loop with news, reviews, and commentary on the latest in woodworking tools. Simple, stout construction absorbs vibration and can handle any woodworking procedure from chopping deep pocket mortises to routing an edge on a round tabletop. We'll show you how to surface this huge top without going insane trying to level 24 separate strips of glued-up hardwood. When you've got the extra cash, you can always build the maple top or add the full-extension hardware. Use a simple T-square jig to align the slides so the screw holes are on the line (Photo 5).


Oliver, who works part-time for Coastal Carvings in Coombs, British Columbia, obliged with these two other views of his bench and shop. Since I use a combination of machine and hand tools, I made these as stationary stands to stack timber on when using a buzzer (planner?), bench saw (table saw), etc. Humphrevilleexcerpted from WorkbenchesEven after 30 years as a cabinetmaker, I still vividly remember the painstaking effort it took to build my first professional workbench. After the top is clean, use a pair of winding sticks to check for twist in the benchtop, marking any high spots that will need to be removed (see Fundamentals: Use Winding Sticks to Ensure Flat Stock, FWW #177). If your bench has stabilizing battens at each end, unbolt them and clean out any sawdust buildup on both halves of the joint.
To prevent tearout when handplaning across the benchtop, use a block plane to create a small chamfer along the back edge.
Again, this process is very deliberate and must be done with care to flatten the bench surface thoroughly. To patch deep gouges, I use a "Dutchman," which is a piece of wood slightly deeper, wider, and longer than the gouge and of the same species and appearance as the benchtop.
Lay a piece of wood (known as a "Dutchman") over a damaged section of the top and mark around it.
A loose mix with a minimum amount of sawdust is best to enable the epoxy to sink thoroughly into the affected areas.
Put some water in the dent, let it stand for a few minutes, and then place a wet cotton rag over the area. Minor dents can be repaired by applying a hot iron to the damp wood, causing the wood to swell. Nevertheless, a thorough check should be made, so remove the benchtop and see if the base has any joints that need regluing or bolts that need tightening. Epoxy mixed with fine sawdust makes a good gap-filling glue if joints on the base have become loose. Thin pieces of rubber carpet underlay glued to the bottom of the feet prevent the bench from sliding around in use.
As the bench ages, the wood shrinks and expands, loosening both bolts and joints and shifting vises out of alignment.Lubricate the guide bars and threaded rods with a spray lubricant.
You may also need to plane joints that have become exposed due to wood shrinkage and now prevent the vise from closing completely. If joints have become proud, plane them smooth so that the two faces of the vise can meet seamlessly. To seal the benchtop, I use two coats of Zinsser's Bull's Eye amber shellac, thinned with three parts alcohol to one part shellac. At the end of each day, when putting away tools and straightening up the shop, look over the bench for any glue or stain and clean it off. I'd recommend either brand, as they're forged from excellent steel and can be had for much less than L-N, especially if you're patient and don't mind a bit of hunting. They get dinged in reviews because they are too thick (or not beveled enough) for fine dovetail work. A fold-out work table, a roll out table saw stand, a miter box table and lots of storage—cabinets, drawers, pegboard and shelves. Nail the cross supports to the rails for the two bench sections and the shelf section with two 16d nails at each joint.
Measure and mark that distance from the wall and snap a chalk line on the left table to align the extended fence. Presently there really just isn’t severalfactor that seems very just like Producing the task as nicely as viewing this to conclusion. We have decided to take a closer look at the item so we can inform our readers regardless of whether it is genuinely worth acquiring Teds Woodworking Package or not.We must start by letting you know what you ought to anticipate from the item. I can guess what the wood materials costs are but can you give a ballpark as to how much the hardware costs?
His fascination with motors and gears goes beyond woodworking, he's also an enthusiastic hot-rodder who likes to restore old cars, and is the author of Automotive Woodworking (Motor Books International, 2002). Last but not least, we devised a simple method to make the bench mobile and still provide a rock-solid work platform. Screw the two end pieces of birch plywood (H) to the cabinet, placing the screws where the face frame will cover them (Fig.
The face frames are built slightly oversize to give you a little wiggle room when gluing them to the carcase. I know gluing end grain is a no-no, but all you want here is to hold the pieces together long enough to build them into the top. The generous overhanging top allows you to clamp anything from round tabletops to benchtop machines anywhere along the edge. This gives you a rock-solid feel and unlike locking casters, there's no wobble or slippage. Use a stop block at the top of the cabinet openings to prevent the router from cutting into the upper rail.
If your bench is going to be mobile, use glue as well as nails to prevent the molding from being inadvertently pried off when the bench is lifted.
The window directly behind the bench is also home to a rack with striking and boring tools.
Almost every year, I come up with some scheme to lay a wooden floor in both shops, but something (usually my love of eating meat once in a while) gets in the way. The finished bench was a thing of beauty, and at first I was reluctant to use it, showing it off to anyone who walked into my shop.
If your bench has them, unbolt the stabilizing battens (below) and clean out any sawdust that has worked its way down between them and the benchtop. Last, plane the length of the bench, switching directions if necessary to go with the grain of individual boards. Usually, you'll need to plane the surface several times using this sequence before it is flat, so keep the plane blade razor-sharp and pace yourself.
Lay the Dutchman over the gouge with the grain aligned, then use a marking knife to scribe a line around it.
Then cut a square peg slightly larger than the hole, taper two opposite sides at the tip, and round over the corners using a block plane. In a situation like this, scrape away as much dry glue as possible, then carve some grooves on the tenons with a chisel, which gives the epoxy a better mechanical bond with the wood.
After removing any nails or screws, remove the old feet with a handsaw or chisel and mallet.
When you reattach a vise, alignment is critical, so use a straightedge to check that the vise is level with the benchtop and a ruler to verify that the open jaw is parallel to the bench. I prefer shellac to a coat of oil because it seals the wood more thoroughly and reduces seasonal movement. This step goes hand in hand with sharpening and maintaining all your other tools.This article was excerpted from: Buy it now!
Needing a set of "beater bench chisels", I picked them up, and have been very impressed with them. This bench layout lets you quickly fold out, slide out and pivot into position all the tools and work areas you need.
If you can comfortably open the door and exit the car without maneuvering like a circus contortionist, you're in good shape.


If you have one of the new slide miter saws, you may need more bench depth, but if you have a conventional miter saw, you may be able to make the bench narrower. However, be aware that alterations also affect the dimensions of the table saw module (Fig. An alcove allows the miter saw to be set below the bench top, making the miter saw table even with the bench (Fig. For a lot of, what this indicates is piece of art an attractive household portrait as nicely as with regard to other men and women this indicates lastly completing their incredibly own fairly first book. Simple, and inexpensive.I tried using a hydraulic lift outfit and the ram or arm bent when I left weight on it, which rendered it useless.
I don’t want to filch any secretes, but an answer would help me fit it into next years budget. I made provision to add an adjustable roller to each trestle to enable them to be used in tailing-off the machines. When I did start using it, the inevitable first ding made me cringe.But damage to a workbench is impossible to avoid. Next use a router, laminate trimmer, or chisel to remove the wood from the benchtop within the scribe lines. Put some glue in the hole, align the untapered edges of the peg parallel to the direction of the bench grain to prevent the bench surface from splitting, and tap in the peg.
Because the epoxy will need to fill the gaps, mix in some sawdust (the same mixture used to fill dents in the benchtop). Before attaching new ones, remove the old glue and flatten the surface where they will be attached.
Keep the attachment bolts snugged up but still loose enough to tap the vise into perfect alignment before the final tightening.
Gently sand between each coat with P320-grit paper, apply some paste wax using 0000 steel wool, and buff the surface with a cotton cloth. When you're done for the day, you can have everything stashed neatly away five minutes after you hear the dinner bell. Plus, no fancy tools or know-how are required—just basic carpentry tools, a screw gun and a circular saw.
The bench is divided into four equal-size bays, so you can shorten it by one or more bays, or reconfigure the tool and workspace positions.
However, with regard to a large number of several years, folks possess considered wooden to think about Suggestions as well as ensure they are actual. Though the package is addressed primarily to knowledgeable carpenters, it may be utilized by less skilled folks, as effectively. Cut the plywood top (C) according to the actual measurements of your assembled cabinet and attach with screws. Waxed paper around the joint keeps the segmented strip from sticking to the full-length pieces. The bench dog piece is placed second from the edge with the dadoes facing toward the front edge. I am thrilled with the functionality of mine (they are not a patch on the beauty of Russ Merz’s), I would to consider even loaning these out *-))). After years of hard use as a platform for sawing, planing, chiseling, hammering, pounding, gluing, and finishing, any bench, no matter how elegant, will need some careful restoration.I've revived a number of war-scarred and battle-weary benches over the years. Drag the ruler's edge lengthwise, across the width, and diagonally over the entire top, highlighting all the high spots with a pencil. Hot vinegar is excellent at loosening most glues, but use a heat gun very carefully to loosen epoxy.With the new feet glued and screwed (counterbore and bung the holes), I glue on 1?16-in. Tons of tool and storage space on a lower shelf, in under-the bench roll-out drawers, inside low-cost upper utility cabinets and on Peg-Board will organize your tools and help your projects go faster. Round up a free weekend to put this workbench together and you'll be knocking out that long-awaited baby crib (or is the kid already in eighth grade?) by Sunday night.
Set it as close to a wall as you can, then measure the distance to the mounting holes in the front of the base. Screw a 2x4 support to the backside of the legs on either side of the miter saw bay to support the shelf (Fig. The woodworking plans differ from simple to medium and sophisticated, so buyers can boost their abilities by just creating the incorporated schemes.There are several other bonuses incorporated in the initial package for purchasers who will be the very first to spot their orders.
Tack the frames down with a couple of brad nails so they don't scoot around under clamping pressure.
The plane's length should nearly equal the width of the benchtop (excluding any tool tray).
Be sure the upper edges of the cheeks touch first, by a fraction of an inch, when closing the jaws.
They'll never get quite as sharp as a good O-1 chisel, as the steel isn't as finely grained, but they'll still shave hair off if well honed. Rest the bench frame on the supports, level it and clamp the front rail to the temporary support legs. To help hold long material square to the saw fence, screw a 2x2 to the bench for an extended fence (Photo 5). I'll show you how to bring back any kind of bench to the perfect working condition that befits the most important tool in your shop.
A high-quality plane from Lie-Nielsen or Veritas is a major investment, but you can buy a new Stanley or Anant for $60 to $90. These help balance the bench, reduce future wear, and keep the bench from sliding around the floor.To level the benchtop, shim up the low spots where the base is attached. Plumb the permanent legs and screw them into the front of the shelf rail and into the back side of the bench rail with four 3-in.
The second bonus is a CD containing 150 premium woodworking videos for a much better understanding of the directions.
It is also possible to find used planes on eBay or at flea markets, or you can borrow one from a fellow woodworker.
Planing the benchtop will be physically demanding and is not a task for those in poor shape. Traditionally, teenage apprentices were given the job on a cool day.Adjust the plane to take thin shavings, which will minimize tearout and keep you from overexerting yourself. Measure the height of your miter saw table to determine how much to shim up the base of the saw to make it even with the table. With the plane at a slight skew to the direction of travel, begin the planing sequence with passes across the width of the benchtop.
Make the miter saw removable for those on-the-road jobs by installing T-nuts and wing screws.
Work the plane across the entire surface in one direction and then the other, being careful to avoid rounding over the front and rear edges of the bench surface.



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