Please keep a positive attitude with your replies and it should all be worth our efforts.Since Ia€™ve become a member of E2S, Ia€™m starting to see a lot of the JUNK work which others have paid a lot of money, only to end up in disappointment.
Ia€™d like to show and explain how things would be done from the a€?Old Doga€? perspective. Just clamp the bar to the (cylinder base gasket area), in your vice instead of attempting to clamp the cylinder. It was suggested from a friend to use this hone while running the drill in A reverse direction. I think that others will agree with me that the final fitting is far more important than the boring machine operation. The power stroker didn't turn out to be very practicle for one at a time cylinder work. I spent a good part of the day hacking on a chunk of aluminum to turn it into a reed valve block.


With a little forethought any person can do this kind of workmanship on entry level equipment.
Ia€™m attempting to encourage any of you people to add some machine shop capabilities to your work shop.
As your capabilities grow so will your business grow.It takes time but certainly is rewarding to me. Maybe a TIG welder first, Lathe, mill, & Cylinder service equipment, my family has always been lifelong machinery junkies. Wea€™ll do final fitting before welding it on.It took some thinking to figure out how to clamp the cylinder to the mill table.
The last little problem is the need for enough clearance around the manifold for the TIG welding torch.
Next week we will start putting things together.After the reed installation we need to finish up the liner install.


IfA  you read my thread you will learn about machine shop procedures which you wona€™t learn many other places.
There are some very foolish people on our E2S site who wish to wreck this for everyone else. There are also the Rottler & Van Norman machines which are also around if you look for them. If youa€™re looking for a boring bar & the latter 2 are available, they are all top quality pieces of equipment.
I was introduced to the Kwik Way brand back in the 70a€™s & have never had any reason to switch to other brands.



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