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I’ve hauled my grandfather’s workbench across snow-covered Appalachian mountains, down narrow stairwells and into a dirt-floored garage that should have been torn down during the Eisenhower administration.
Believe it or not, I came in 92 cents under budget and ended up with a bench that is tough, sturdy and darn versatile. When you finally glue up the whole top, you want to make sure you keep all the boards in line. Chris is a contributing editor to Popular Woodworking Magazine and the publisher at Lost Art Press. One final question: Having neither a table saw or drill press, can I drill the required holes with sufficient accuracy using a Port-a-line type attachment for my corded drill?
Christopher Schwarz has helped many of us solve some pretty frustrating problems over the years. What I had in mind for Popular Woodworking’s shop would have a dead-on stop system and collapsible wings so the stand would take up less space. Begin construction by cutting the parts out according to the Schedule of Materials and using the optimization diagram.
Now is a good time to mount the leveling riser (or platform) to your cabinet and get the miter saw set up. On the underside of the case, put a flat washer on the bolt, followed by a lock washer and wing nut.
Now screw cleats to the inside of the case to make the partition and false front that conceals the vacuum.
Earlier this year I wrote about a portable workbench top that went up for sale in an Australian auction. I am determined to build one this year after I get a few other projects cleared off the books.
The bad news was that the original benchtop was in Australia, plus there were only two photos and a few measurements.
Jonas was happy to take some detailed photos and measurements for me, which I am including below.
The workbench looks exactly like the one from Australia, except that this one is missing the clamps for holding it onto a table. The dog holes look like they have been sawed out to the correct depth, and then chiseled out, then the side board of the slot has been glued on, making them dog holes.
The front corner joints of the workbench are tenoned and reinforced using a peg (also beech). Are there signs on the faces of the wagon vise jaws to suggest it was used to hold work as well as carry a bench dog? I am not anywhere the bench right now (I am working on an offshore vesssel in Nigerian waters at the moment).
But as far as I rememeber, there are no signs that the wagon vise was used for workholding beyond the dogs. So my guess it could be that the bench was homemade, perhaps as some kind of educational project. I have thought about making a copy myself, and make some sort of attachment, so it could be mounted on a toolchest. I’ve been thinking about folding legs, but I like your thought about the toolchest too. Everything was going swimmingly till I decided to chop a few mortises during her favorite show. I seem to remember watching Roy Underhill do this as well (in the traditional way, sawing first and then chiseling to clear the dado) on his mini-Roubo with the sliding dovetails.
In the December 2007 issue of Popular Woodworking, Senior Editor Glen Huey builds a 21st-century version of a classic Shaker Workbench. It’s time for our annual picks of the best new tools of the year, and we present our list of 15 favorites. Marc Adams continues his new series about working smarter and safer with Woodworking Essentials: Practical Safety Devices.
Online Extras from the December 2007 issue include a drawing showing the location of the workbench dog holes, full-size drawings of the Gustav Stickley Poppy Table for $3.00, download instructions from Shaker Workshops for weaving the Mission Chair seat, and more.
The cover project of the October 2010 Popular Woodworking issue is an Arts & Crafts sideboard by Robert W. Michael Dunbar reveals how to understand and use a bowsaw – a traditional tool that is woefully misunderstood by modern woodworkers. In his second installment, Toshio Odate and his assistant add an innovative drawer design to Magobei’s dining table. A shop experiment answers the question of where glue goes, and leads its author to adopt a new gluing technique. Online Extras for the October 2010 issue include the free SketchUp model for the Factory Cart Coffee Table, a free 3-D model of the buffet cabinet project in SketchUp format, a video of Michael Dunbar using a large and a small bowsaw, video of a visit to the David R. I made the decision to murder with a tinge of remorse because I have heard more than a billion times during the last few years that we need trees to help stem global warming.
On my first day on the job as an apprentice cabinetmaker, my task was to glue together radiator panels for an office building. The fear of a sagging tabletop leads to a solution that incorporates Western joints and Japanese aesthetics. Many countries have their own woodworking traditions, which are often a combination of mythology and ideology. We make the case that the material used on the finest furniture of the past should be in your future. I designed this buffet cabinet a couple years ago for a weekend seminar on Arts & Crafts joinery. This reproduction of an industrial workhorse will give you years of use in your living room. At the turn-of-the-century, no factory existed without several industrial carts (also known as trucks) at its disposal.
In the June 2011 issue of Popular Woodworking Magazine we have a fun article that lists all of the woodworking books that the magazine’s staff consider to be “classics.” It’s a great list, but the best part of the article is that we went to many of our contributors and asked them which books they thought were essential.
Here are Roy Underhill’s (and don’t bother trying to find “Woodworking in Estonia,” it’s a tough one to get. I actually tried WorldCat, and there wasn’t even a university library near me that had it. I recently received an e-mail from reader Joe Polich seeking help to identify an old table saw he acquired. I had few clues to give Joe except to look for information on the Old Woodworking Machines web site and forum. I’m hoping you can help me identify an antique cabinet saw my son found in Chicago and was sure I’d really appreciate it. There are no manufacturer identification marks on it, but I’m sure it was commercially made. I ran it using the blades that came with it, but they’re pretty dull so I pulled the carbide blade off my circular saw and it cuts great; an amazingly smooth cut.
The cabinet has 4 drawers, one on the back and 3 on the operator end and there are draw bolts through the ends and sides. There’s an old Ream water heater booklet in one of the drawers that dates to 1947 which is the only date reference I can find. Steve Shanesy is the former publisher (and former editor and senior editor) of Popular Woodworking Magazine. I suggest you see if you can determine the manufacture date of the motor using the model # and Serial #. I have a friend, Rich Hopkins, who is the founder of the American Typecast Fellowship and is internationally known, world authority in the area of movable type. The saw that’s shown is not something which was made commercially, for I have never seen anything like it in the many shops I have visited over the years. Looks like a printers saw – used to cut and trim letterpress furniture ( the wood blocks used to fill in the extra space around type thats being set ) and also to trim cuts and engravings for printing.

I own a printshop have been printing since 1954 and I have never seen a wooden cabinet saw in a printshop. I have received a number of comments that indicate this saw was used in the print industry back with lead type was used on flat platen presses. Also, if you look closely at the table top, you can see round marks from what I’m guessing are ink cans. I’ve sent the info to several print industry museums and hope to hear from them soon. I hope someone can identify it, my guess would be a vintage altendorf, as they were known to make wooden table saws of good accuracy. Ansaldi & Sons carries several forms of pulls – I ordered the classic shape, which is a brass-plated zinc casting.
These have the nice ogee shape that appears on some chests, and they have nice weight and a handmade feel. I also picked up a 6” chest lift from Ansaldi to see how it compared to the one I purchased from Horton.
Chill, Sounds like Chris is just disclosing the facts and being objective (you know, like a journalist should). Or even better, hire a local blacksmith, machine shop or retired shop teacher to make these for you.
Regarding coloring hardware, are you referring to “Aging Hardware – Arkansas-style”, as described on the lost art press blog or is there an indoor method? I own Londonderry Brasses, Ltd and I would be happy to share my secret for getting a good color on brass hardware. You get all of the above with our download, plus we’ll let you in on a secret – these 3 beginner woodworking projects are not just for complete beginners. To receive your free download, join our mailing list and never miss news, tips, promotions or discounts. He and his son have been building benches using off-the-rack pine for a few years and have even built a website showing how quick and easy this is to do. I made a few compromises when choosing the hardware to keep the cost down, but I designed the bench so that it can later be upgraded with a nice tail vise. The bolts, nuts and washers are used to connect the front rails to the two ends of the bench.
You’ve probably noticed that your wood has rounded corners and the faces are probably less than glass-smooth.
If this is your first bench, you can make the top, then throw it up on sawhorses to build the base. The top of this stand adjusts up and down so you can line up the saw’s table with the wings.
When you want to adjust the riser height, simply loosen the wing nuts and adjust the jam nut against the case top to raise or lower the riser. I’m fond of a $30 jig that easily locates the holes for the hinges and the mounting plates (Jig-It System from Rockler item #31077).
When the saw and vacuum are hooked up properly, the vacuum will come on automatically when you turn the saw on (thanks to Craftsman’s “Automatic Power Switch” #24031, $19.99), and it will turn off a few seconds after you finish your cut. Notch your plywood pieces to wrap around the shelf cleat and the power cord for the vacuum.
It was an ingenious solution to a problem that many woodworkers face: How do I do woodworking while watching television in the house? That way if anyone else would like to take a crack at this project before me, they should have enough to go on.
It came into my father’s possession about 50 years ago, during a clean-out of the basement in the house where his parents lived.
It is used solely for decoration purposes at their house (hence the eye hooks for hanging). So if you are having difficulties finding a tap and die, I would just go for something in the neighbourhood. He broke up more sibling fights than mom and dad, and could clear the coffee table with on swish of the tail.
The only comfort is that in my beliefs, all Newfies go to heaven where they lie on a nice cold floor awaiting for us to come and scratch them behind the ear.
He broke up more sibling fights than mom and dad, and could clear the coffee table with one swish of the tail. By Jeff Skiver Page: 96 From the December 2007 issue #166 Buy this issue now A woodworking club offers countless rewards to the aspiring craftsman. By Bob Flexner Pages: 90-92 From the December 2007 issue #166 Buy this issue now Unless you’ve been doing wood finishing for quite a while, I imagine the shelves of solvents in home centers and paint stores look pretty much like Greek to you.
Lang that combines classic elements from Gustav Stickley, Harvey Ellis and Greene & Greene. In this first of a series of articles, he shows how to get started using this material that was used on the finest furniture of the past. With turbines the air pressure is established by the number of “stages,” usually two, three or four. It is just a really rare find, and the old guys that have them aren’t giving them up. Before reading the message and looking at the photos, I was thinking it was likely a saw from the 1940s,  plus or minus ten years. I already tried offering him a couple hundred bucks to haul the old piece of junk away, but he wasn’t buying, errr, selling it. If you like looking at old woodworking iron, check out my six-part video series about the restoration of a Delta Unisaw from the early 1940s. The motor is at the back and is an old Westinghouse motor with a cast case instead of a stamped steel case.
Following his retirement, he is now a contributing editor, blogging about what he's doing in his own shop.
You will find numerous variations of this saw used to cut and trim up the type for printing page layout. Its design is almost identical to a lead saw, used to trim lead spacers used the same way, but obviously larger and with a greater depth of cut. Chris Schwarz has a functioning one for his PW blog, so I assume it’s available for your blog. Made in Hong Kong, these corner guards have a handmade irregularity an a brushed brass finish. It’s the right size for a small chest, but the seam that holds the whole thing square and tight is left unbrazed.
I don’t know if that is any better than hardware being made in Hong Kong, since it is still overseas, but I can assure that the hardware I sell is top quality. Style that does not sacrifice quality, because you want your beautiful woodworking projects to last. Even the experienced staff members here at Popular Woodworking like to complete these easy wood projects from time to time. You’ll also learn a few things about hole saw kits, ebonizing wood and how to make a homemade drum sander. This attractive box for toys or knick-knacks will teach you how to join boards with simple notched and nailed construction.
With this entry bench you’ll learn about panel glueups, curve-cutting and screw joinery. Because we’re all woodworkers here at Popular Woodworking, we generate a huge amount of valuable woodworking information that we cannot possibly cram into the printed magazine. Using this hardware, we’ll borrow a technique used by bed makers to build a joint that is stronger than any mortise and tenon. Turn the vacuum’s switch to “on,” place it in the new cubby and hook up the hose going through the back.
Or demonstrate the craft at a school or club that provides only with a rickety card table to work on.

There are a lot of old holes from nails on the bottom of the workbench, so maybe it was nailed to some sort of stand once?
Senior Editor Robert Lang builds a magnificent mahogany reproduction of the little-known Gustav Stickley poppy table. By Adam Cherubini Pages: 34-37 From the  February 2006 issue #153 Buy this issue now One of the first things any beginning woodworker must do is set up a workshop.
Lang Pages: 76-78 From the December 2007 issue #166 Buy this issue now When woodworking throws you a curve, how do you respond? At the turn of the 19th century, a guy comes back from college when his father falls ill and can no longer manage the old family wheelwright business alone. Resurfacing like Brigadoon, the woodworking shop of the Dominy family was sealed up with the tools still on the benches and saws still sharp. I hope that, one day, it might be reprinted by a small company that specializes in books about the lost arts. He paid $100 for it at an auction for a printing company going out of business and cost him more for the shipping. Whenever I view a series of pictures you’ve posted (or even one), I’m taken to a second page with a small picture, that I have to click on the small picture to open a viewer frame with (finally), the large picture. Sheets of wood the correct thickness would have to be cut perfectly square to keep the type perfectly aligned. They have a hollow feel to them and the pulls drop in place with a lightweight “tink” instead of the “donk!” you hope for.
The one open seam of the corner guard is brazed or soldered, and that seam is left a little rough. I will bet that the typical woodworker who (if they actually decide to) builds some campaign furniture will build 1 to 3 pieces. Save your money for lumber, supplies and woodshop projects that will be necessary for your next steps in the craft. So the newsletter and community are both great places for us to share what we know with you. Continue clamping up towards your friend, having your friend adjust the handscrews as needed after each clamp is cinched down. The better shops mounted the miter saw to a rolling cart and attached permanent wings to support long pieces and to hold a fence with stops for doing repetitive cuts.
Put another flat washer on the other side of the riser with a jam nut to set the bolt in place. Screw an outlet strip to the bottom of the case and run its cord through a hole in the back. But both Frank Klaus and Tag Frid descibe cutting dados in the edge of the workbench and then gluing on a cover strip. It’s easy to become locked into one solution because it’s familiar and miss an easy alternative. The Soviets got models of our nuclear subs, and we got one of the best books on folk woodworking ever.
He realizes that he has stepped into a vanishing world of “kindly feeling” when the “grain in the wood told secrets to men.” Thanks to Sturt, the old English way with wood is still alive in the pages of this remarkable book. Moved to the Winterthur Museum, the workshop is an open portal into village woodworking in early America. There is sadness, too; John lived his last years in an almshouse, Thomas lived on his inlaws farm in poverty. I also speculated that it may have originally been set up to be run on a line shaft and belt. The wood furniture (fillers) we use is very precision except for length so it would be crosscut also.If it was mine it would be in my great room, for how long I dont know probably bout as long as my 47 inch wood plane.
I would love to add an entire line of campaign hardware, but what I need are period originals from which to make the molds. If you spend a little more to have the brasses made especially for you, then that will make the whole project a little bit more satisfying. Using these two simple pieces of hardware, you can clamp almost anything to your bench for planing, sanding and chopping. If you don’t have a huge sliding table on your table saw, try cutting the ends square using a circular saw (the top is so thick you’ll have to make a cut from both sides). Aside from showing how to make everything from wooden wheels to bentwood cheese boxes, this book is also an education in the way Eastern European history gets written. Because the blade arbor is also fixed, you adjust the blade height by raising the user end of the table by loosening wing nuts on each side and turning a crank on the front of the cabinet. The switch plugs into one side of the duplex and a power cord, ungrounded of course, plugs into the other outlet. The cabinet has is all oak, with a door to access the inner workings and a drawer to catch the shavings.
Then, after closing the big picture, I have to page back to the original article to click on the next picture. Place the glass on top and put a full gallon of something to keep the glass sealed down tight. And after a lot of figuring I came up with a simple plan: Build a bench for less than $175. Even so, take your time and pick through the store’s pile of 12-foot-long 2 x 8s with care to get the best ones possible. The traditional face vise goes on the front of your bench and is useful for joinery and opening cans of peanut butter. Glue up a few boards, then run the assembly through the jointer and planer to get them flat.
So, I’m trying to view 7 pictures in this blog article, and I just have to give up and move on. I like to use period hardware for the molds so that the handmade craftsmanship and the years of wear are present to provide that authentic look I like to offer my customers.
So I need a new bench, but there’s no way I’m going to spend $1,200 to $1,400 for a high-quality bench from Hoffman & Hammer or Ulmia. Make a few more assemblies like this, then glue all the assemblies together into one big top. Someone put a fair amount of thought into it, but it is limited in what it can do, especially on the width of rip – about 8”. That’s why I think it was used in cabinet shops for making face frames or rails and stiles for doors.
It’s a good idea to first make a “test” mortise in a piece of scrap so you can fit your tenons as they are made. This is important because the riser floats over the case on four bolts, which allows you to adjust the saw up and down.
Place your rails face down on your table saw and use a miter gauge to nibble away at the rails until the tenons are the right size.
Be sure to keep the bolts as close as you can to the feet without them interfering with each other.
Because pine is soft, be sure to make the shoulders on the edges 1″ wide on the upper side rails.
When you’ve marked the locations for the riser bolts, drill your holes completely through the riser and the top of the case. I am told that the exposure does not cause any cumulative damage, it is just a terrible irritant.

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