Most of today’s boats are built using fiberglass as the main material and molding as the method of building. You may also want to read the Fiberglass Guide before you start working on your mold or find an appropriate boat plan to build mold form.
To prevent your mold from sticking to the plug, the plug must be coated with plastic film known as “PVA”. When the gelcoat has cured so that it cannot be scratched off with the fingernail at the edge of the mold, which takes from 2 to 4 hours to overnight in cool or humid weather, you are ready for the “skin coat.” This is a layer of ? or 1oz. Depending upon the condition of the mold surface, it may have to be sanded with 220 grit working up to 600 grit wet or dry.
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Usualy there is a huge negative mold for every boat part that used when the boat is put together and this negative mold is used to make positive molds.

You must either build a part from scratch using wood, plaster, polyester putty, sheet metal, etc.
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