Photo: MakeA few months ago, we covered a Kinect hack that allowed you to pose in front of a Microsoft Kinect and then have the pose carved into a piece of foam. Arthur Sacek built this milling machine (a tool for carving and cutting solid materials) entirely out of Lego pieces--minus the main carving drill. The machine uses a Mindstorm NXT kit, and works on a CNC design not too disimilar to Pancake Bot. Amazon Shop buttons are programmatically attached to all reviews, regardless of products' final review scores. PCWorld helps you navigate the PC ecosystem to find the products you want and the advice you need to get the job done. Over the years, there have been numerous attempts to make motorized shop tools out of LEGO. Arthur Sacek actually made his first LEGO lathe back in 2005, and now he’s remade the machine and shared it with the world to enjoy. The LEGO motors probably aren’t powerful enough to turn wood, though I wonder if it could handle something soft like balsa.
Project Summary: This is a project aims to develop a special 3D printer made of LEGO Mindstorms(R) pieces. The whole idea began a year before when I discovered the RepRap project, as well as a milling machine made out of LEGOs. The custom drill chuck was built using a 3D-printed hand drill with a Lego axle attached on its rear. Furthermore, the voxel approach to digital fabrication makes it an awesome way to build multi-functional and modular machines. Commons-based peer production and digital fabrication: The case of a RepRap-based, Lego-built 3D printing-milling machine. About usOpen Source Electronicsis the brainchild of a world leader in hobby electronics Futura Group srl.
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The milling machine that Sacek created is made entirely out of LEGO except for one key part. The LEGO 360° Milling Machine is a new version of his previous work – the LEGO 3D Milling Machine.
Take a look at the original 3D Milling Machine, which is built using parts from LEGO Mindstorms NXT 2.0 building system.
Since then, 3D printing has gotten more fascinating (mmm, chocolate), but one 3D creation beats them all: the Lego milling machine.
It takes a computer rendering of an object and carves that rendering exactly in full 3D onto a piece of floral foam. Once the drilling is done, it may seem as though nothing has happened to the block of foam, but dust (or, as the video suggests, vacuum) off the shavings and you are left with a very accurate 3D object.
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Now, the guy behind the LEGO 3D milling machine is back with a new creation – a lathe that can create custom forms by tracing a simple outline.
The machine uses LEGO RCX components (now known as Mindstorms), and can cut cylindrical forms from floral foam using a spinning bit. I was amazed with the idea of desktop manufacturing, so I started building a 3D Printing-Milling Machine using LEGOs and inheriting RepRap open design and knowledge.
For example, the top part of the machine oscillated due to inertia, viz the bulk mass of YZ Plane was moving back and forth on its driver (rack-and-pinion system), located at the top of the structure.
The former, is achieved via a DIY extruder being a hot glue gun combined with Lego elements.
However, its processing capabilities are not satisfying and the project is now targeted to use OSHW microcontrollers, such as RPi and Arduino. I particularly like it when someone builds mechanical things out of LEGO that actually do something like the dude that made the LEGO shirt folding robot. The drill bit that actually carves the foam block is a real drill bit purchased at the store. At first, I thought the machine didn’t work until he sucked the cut foam off and then blew the little bits away to reveal a face that looks exactly like the software rendering he created. The Milling Machines designed by Arthur Sacek are so exciting they send tinngles through our nether regions.

Schools around the globe are using Lego Mindstorms kits to acquaint children with robotics. In fact, it could be useful for any occasion when you're trying to come up with a geeky and quirky present. Because the buttons are attached programmatically, they should not be interpreted as editorial endorsements. To make a shape, Arthur loads up a block of foam, then draws a curve profile on a white piece of paper.
However, LEGO, as modular components, make the machine hybrid, with the capability of placing a specialized extruder instead of the milling bit.
It consists of approximately 300 pieces of LEGO elements; like joints, beams, axes and so on. The project is being developed using the LeJOS NXJ Java API (which is as well open-source based) . This issued was manipulated by placing, at the bottom of the main frame, two “tendons” and two diagonal beams, one on each (rear) side. By using OSHW microcontrollers, the costs of manufacturing do dwindle, as well as the open-source philosophy is undoubtedly benefited. He has been contributing in open-source and open-hardware projects since 2010, being an ardent open-source fan.
A guy named Arthur Sacek has made a really cool LEGO creation that can make 3D prints out of floral foam. The milling machine isn’t exactly fast and you need some CAD chops to make the guiding templates for the cutouts. Too bad Arthur doesn’t particularly want to share how he exactly built his machines, but we do know that as a member of Brazil’s ZOOM Education for Life, Arthur is a genius. The NXT 2.0 bloq is an intelligent microprocessor that provides an easy to use programming interface that allows drag and drop programming to make things move. The system then automatically traces the line and carves the shape from the rapidly-spinning foam.

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