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Stable MDF platform has low-friction melamine coating for added durability and easy cleanup. Use your cordless drill or corded power drill to drive a pair of wood screws through the slots or holes in the miter gauge, and into the block of wood. Slide the gauge back toward your body (clearing the blade again) and then turn off the saw. 1) What's the most efficient way to either dovetail or box joint a larger stock (think like toy chest size).
For box joints A simple Jig on you're table saw will do a perfect job for any size joint you desire. The one I built is basically the same and good enough to make this box for my ship's compass. I personally think that one of the first power tools that should be purchased for a shop is a good bandsaw.
Many woodworkers dream of running their own shops, but then struggle with having to run a business, and all the tedious paperwork, accounting, and sales and marketing challenges that comes along with it. I began chasing after sales in a down economy by creating a spreadsheet with every interior designer we had ever sold shutters to, and calling them and letting them know that we had launched a new company and would love their business.
As you can see in the picture, all of the ribbon Sapele veneer on the sides has the grain oriented vertically and the grain of the top is parallel to the longest side.
We repeated the veneering process on the base of the table; it was a bit easier since the sides were not as angled as those of the top.
It was now time to drill the hole for the decorative metal bar that would be on the top point of the front and back of the base. After the dowels were glued into the base, we turned the top upside down, and attached the two pieces. Jared Patchin started woodworking professionally in 2008 when he set-up J.Alexander Fine Woodworking in Boise, ID, where he builds custom crafted furniture and cabinetry. The Large Box Spline Jig from Rockler Woodworking and Hardware allows the user to cut slots with a hand-held router and add a decorative spline. Features of the Large Box Spline Jig include durable plastic surfaces and an adjustable edge guide.
While a through dovetail joint is stronger than a box joint, it's also more complicated to create.
Position enough chippers in between the two outer blades so that the final width of cut will match the desired width of the box joint fingers you determined in the previous step.


Slip the miter gauge into the miter slot to the left of the saw blade and check to see that the miter gauge is set to 90-degrees (perpendicular to the saw blade). Be certain that the screws are short enough that the point doesn't poke through the face of the board.
For dovetails you can cut the wings with the hand saw and the center with a table saw but a good jig and a router is the way to do it easy..
We covered to the wood industry downturn  and it's impact on Shutter Crafts, my family's company- the key reason I launched my custom woodshop.
The economy had started its downward spiral, sales at Shutter Crafts were dropping, and my father was going to have some hard choices to make in the coming months if something didn’t change. I had built myself countless dining, end, and coffee tables, and bookcases over the years.
The only reason I was able to get a paycheck was because Shutter Crafts was subsidizing J.
Once I exhausted that list, I added the names of every interior designer I could find in Idaho, eastern Oregon and Washington, and western Wyoming and Montana. Alexander, I had a lot of time to devote to building the business, since I had very little furniture to build, so I tried to blog every week. We veneered each surface individually, which meant that the tabletop took five rounds to complete the veneering. We ordered two 1.5? lengths of 1? diameter solid aluminum bar from a local metal supplier, sanded the pieces with 320 grit paper to give them a brushed look, and eased over all the edges. The space that the two pieces share is pretty tight and did not make for an easy work space. We used a polyurethane glue for this final glue-up because the glue would expand and help fill any small voids that were present inside the top and base.The tape and paper ensured that the expanding polyurethane glue would collect on top of the paper rather than on the veneer’s surface.
We removed the tape and paper, scraped off any excess glue, and gave the entire table a final hand sanding with 220 grit paper.
The brownish red of the Sapele work perfectly with the whites, grays, and blues of the living room. This particularly helpful for large boxes that are difficult to handle and position on a router table.
The jig can be used with a variety of router models and the user can create a variety of spline patterns, depending on the style of the router bit.
I had also recently completed two large built-in entertainment centers and two office bookcase commissions from random word-of-mouth customers.
This was not just a pointless way to use up hours each week, but, I hoped, a free and simple endeavor that would draw in some eyes to my little company.


Each time, the tabletop spent three hours in the bag, and at least four hours outside the bag to help the glue cure. As the veneer is pressed into the substrate, the air is expelled from the glue joint and a bond is created within an hour or so.
On the drill press we then set up a shim that would drill a 1? hole parallel to the floor. We then took the table into the finishing room and applied a dark brown oil-based stain, two coats of sanding sealer, and a coat of bright-rubbed conversion varnish. He has developed his craft since then, moving from making wooden swords for himself and his friends to building some of the finest furniture and cabinetry available.
Alexander Fine Woodworking, designing and building custom furniture and cabinetry, in order to pursue new sources of revenue.
I was hungry for work and I was going to do whatever I had to do to make this new company successful, so I began the arduous task of cold calling all of those interior designers and introducing myself.
As a result, I have a plethora of material to remind me of what those early days were like. After each round we spent a few minutes checking the edges of the veneer and re-gluing any places that had not fully adhered. But, for the glue to for a permanent bond, it requires the water to be evaporated, which is impossible since the vacuum bag is air tight and therefore void of air in the first place.
Since the faces of the front and back are not vertical, but angled inward about 3 degrees, if we set the back flat on the drill press table, the hole would be drilled at a -6 degree angle to the face and -3 degrees horizontal. He lives in Boise, Idaho with his wife and two young sons, who have taken over the sword making side of things. The fact that I had to outlay $0 for machinery, and had a 12,000 square foot shop to use, with no overhead payment each month, gave this business a fighting chance. By shimming the piece by .5?, we were able to drill the hole at a -3 degree angle to the face, which translates to horizontal. This may seem to be over-thinking, since only .5? of the bar would be seen, but the details are what matter in custom furniture.



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