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12.09.2013 admin
How to make a Sliding Barn door was hands down the most requested tutorial from The Epic Room Makeover 2012, which I was SUPER excited about, cause it is one of my favorite projects too….
There are a few measurements you need to get right off the bat.  You need the length of the pipe for the door to slide on (make sure you give it enough room to open!) and you need the width of your door opening. Did you know that if you have something huge like this door to cut  that you can take it over to Lowes and they will cut it for you?  Even if you didn’t buy it from them!  Originally I was all for jigging it out, but to get a perfect line in about 2 minutes is a MUCH better option. Once your surface is smooth and gap free (hooray!!) its time to paint!  Don’t forget to put your ScotchBlue down to get perfect edges and protect the parts you don’t want painted! To get our bright blue edge I bought a sample pot from Lowes in a great cobalt color and used this technique. Now lets get into the pipe aspect of the door.  There are 2 types of conduit pipe that they sell at Lowes.
As DIY enthusiasts, it's safe to say we've got a keen eye for spotting smart, efficient and cost-effective ideas that are also appealing. The coolest part about this project, aside from how great it looks of course, is that it was made from simple materials you could find at your hardware store.
For guided directions on how to build your own sliding barn door, head over to Vintage Revival's step-by-step tutorial.
Not only are these easy to install, but ambient lighting is a great way to set the perfect mood for an outdoor party. For those who are creating double-doors, divide your width measurement to determined the width of each individual door.
Next, measure how tall you want your doors to be, and take into account about an inch for space between the door and floor. Once you know how many pieces of wood you plan to use for each door, mark each individual piece by the height measurement you took before. If you plan to use the sliding door system you will need to keep into account where the stud is that the track will be mounted to, as well as the length of the sliders. Flip over your door and repeat these steps, positioning your top and bottom wood at the same measurement. Next, take a protractor and measure the angle that you will have to cut your wood, and mark the angle straight across with a pencil. This is a bit difficult to explain, but I hope the photo above can help show what I am trying to say. When building your doors, when you measure the height you need to take into account how much space you want separated from the bottom of the floor.
Hi Kristen, there’s a link in the post for how we created the hardware for the doors. I’m not sure how that works, try googling the problem – my platform is WordPress if that helps!
Also, it looks like a lot of people have installed a reinforcement header board to mount the hardware to for extra support.

Our could sway forward if pushed, but we considered creating something so that wouldn’t happen but never thought it seemed overly neccessary. I bought them from a little country store called Grampie’s country store or something similar in Nova Scotia. I have been looking for something to do with a living room close to my front door that is open.
Over at Timber and Lace, Marci and hubby get creative with scrap timber and a hanging rail to make sliding barn doors to close off an alcove for Marci's craft room. The plywood panels were layed out on the floor of the garage and the reclaimed wood nailed onto it. After fastening down the first layer of reclaimed timber to the plywood panels, build a frame around the edge of the panel for effect.
To finish off the doors, use reclaimed timber to create the 'barn-style' effect on each door. My hubby is going to be so super happy that you posted this (wink, wink!) You said you went to Restore in Phoenix for the door?
So when we came across this DIY sliding barn door by Vintage Revivals, we had to share it with you. This blogger just used some pipes and an old door found at her local architectural salvage store, along with a few other supplies for a total of just $75. And if you're looking for an easier DIY, be sure to flip through our slideshow below of projects you can finish in under an hour. They don't require any sort of bottom track, but you will need a soffit on top to install a track for the doors to glide upon. Make sure if you are creating these doors to go along with the sliding track that there is enough room for them to open. Remember this will probably be a bit less or a bit more than the measurement you took, since it’s determined by the amount of wood you are using. This is to create extra support to hang your doors if you are hanging them from the sliding track. Lay an 8 ft piece of 1×4 diagonally across your door from one corner to the other, the same way you would have drawn a straight line. Again, drill pilot holes through the diagonal piece into each vertical 1×6, and then drill your screws through your pilot holes.
I have been wanting sliding barn doors for our office that opens to our family room, but the price of the railing alone has held us back! My question is that I didn’t see in your tutorial where you said what the horizontal piece of wood is on the backside of the doors at the top? If you use thinner wood like I did (which allows the doors to be lightweight) adding this piece of wood adds thickness and security for the sliders to hold onto the door. I built these for our master Bathroom, cant wait to hang them once the master bath is finished.

Some people prefer to use a conditioner on their wood prior to staining to ensure the stain takes to the wood evenly. I’m in the process of building my own barn door and this is the best step by step I’ve seen so far!
The only things I did differently was I didn’t pre-drill the screw holes (I used pine and it is soft enough to go through without any problems) and, the best part, I screwed the Z boards from the BACK of the door = no visible screw heads! Now I have an idea thank to you, my husband can totally do this and it will look really cute. You can use the plywood sheets as a guide to dry fit the various timber sections before nailing them down, so that you can pick the best pieces.
Instead of using a plastic or metal door track, you can make your own wooden sliding cabinet door track. The plan was to cover the hole that was made for the door knob with our handle (the floor flange fits perfectly!) so that’s just what we did. I have been wanting to hang a door (barn style) in front of my laundry room and another in my bedroom, and after finding 2 awesome pocket doors at Habitat for Humanity, I could only find expensive ways to do it. Also, we don’t find the doors drag because the 90 degree elbows bring the pipe out from the wall, allowing some space between the walls and the doors.
Unfortunately, I don’t have a cost break down, but I can assure you building both the doors & the hardware was fairly inexpensive! Then we realized because we used the best side of the door for the front, we made it so that the handle was on the wrong side.
Just drape lights between hooks, making sure that the end plug is near an electrical source.
A wooden door track is basically a board with an opening in the top for the door to slide in.Measure the length of the cabinet door opening using a measuring tape.
We moved the handle to the other side and covered that entire center piece with a few scrap pieces of wood. Mark the board with a pencil.Place the 1-by-2-by-96-inch board on the table of the miter saw.
Slide the board on the table until the pencil imprint is adjusted with the outside edge of the saw razor sharp edge.
Pull the trigger on the saw and direct it down through the board in an enduring movement until the cut is complete. Remove the board from the switch table once the cut is completed.Place the board on a work surface with the opened side confronting up. Continuously sand with the grain of the wood.Apply an even cover of wood finish to board using a paintbrush.

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